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Pro Mechanic Ron Wade's Kawasaki KFX450R Tips & Tricks

Ron Wade - William Yokley's Mechanic
Ron Wade a longtime friend of William Yokley took on the task of being Yokley’s full time mechanic for the 2007 race season. “I used to hang around with William’s big brother John and watch him race when William was just a kid.” Said Wade. “ I didn’t think he was serious when he first ask me if I wanted to be his full time mechanic, but he made me an offer, so I quit my job and here I am.” He said happily.

Ron’s time spent keeping Yokley’s race bikes in tip top condition has made him one of the best sources for information when it comes to wrenching on and making improvements to the Kawasaki KFX450R. “The KFX is a pretty nice machine and is easy to work on.” Stated Wade. “There haven’t been any major problems with it and the aluminum frame is holding up really well.”

Ron Wade wrenches for William Yokley full-time, and when he isn't on the road with Yokley, he is back at the shop working on the KFX450R in between races & disccovering different ways to make it a better machine

Ron recently took the time to share some of the tips and tricks he has acquired over the last few months working on the KFX. Here are a few things he has done to Yokley’s quad that have helped improve it’s performance.

Tether Killswitch
Installing a tether a kill switch is one of the first modifications that should be done to any quad and is a mandatory addition for anyone planning on racing. Luckily, installing a closed circuit kill switch like a Pro Design on the KFX450R is a fairly simple procedure. “You splice into the blue wire on top of the coil, wrap it back up and ground it to any of the nearby bolts and you’re done.” Said Ron.

The yellow arrow points to the blue coil wire to splice for tether switch install

Re-routing the wire harness above the upper shock mounts is recommended

Rerouting the Wiring Harness
In stock form, the wires of the KFX wrap around the underside of the frame. Wade advises re-routing the harness to go on the topside of the frame which unbinds the wires and also decreases the risk of foreign objects and debris coming in contact with the wires if something were to get underneath the plastics.

The key switch was relocated to the stem mount for easier removal of the fenders

The plug wire is prone to wear, so it is recommended to wrap it to avoid damage

Avoiding Heat Issues
Keeping a quad cool in high heat climates and while racing is always important. “We’ve put new silicone (CV4) hoses on, which help a little bit and we are using a larger radiator.” Stated Wade. They will also be running an oil cooler in the near future to ensure that no matter what the conditions, the motor will stay running cool.

CV4 Radiator & Oil Line Hoses Installed on the KFX450R

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