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Rebuilding ATV & SxS CV Joints

ATV & UTV Tech Tips : Rebuilding Utility ATV & SxS CV Joints
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Installing the Rebuilt UTV / SxS CV Joint

Once the axle is installed into the CV cup the final step is to install the CV boot and clamp it into place. The boot will fit over the CV cup and the lip on the CV cup should hold the boot in place until you can get the clamp in place and tightened. The stock Yamaha Rhino axle has a recessed spot on the axle itself that the small end of the boot will fit into. The boot is ready to be clamped and reinstalled into the rear end. Using a standard banding tool from EPI we installed the band clamps to firmly hold the boot but not to tight that it could cut into the boot material.

Yamaha Rhino UTV / SxS CV Joint Banded
If you plan on replacing your CV joint we highly suggest purchasing a standard banding tool to ensure your band is tight and won't slip off the boot

The final step is to reinstall the axle in the rear end and begin to reassemble the rear suspension. Be sure to grease the pivot points on the hub and do not reuse the stake nut. A new stake nut is only $10 or less and it’s a small price to pay to keep the wheel on the axle!

Yamaha Rhino UTV / SxS CV Boot
Be sure that the clamp is snug under the retaining tabs so it cannot be dislodged by debris & won't grab a finger if you have to clean around it

This technical article is meant to be a guide for light to experienced mechanics who like to work on their own ATV’s or SxS’s. This procedure involves risk that if not completed correctly can cause personal injury. If you are not sure about any part of this process seek professional help at your local dealer.

Gorilla-axle CV rebuild kit: Yamaha Rhino rear axle - $135
www.gorilla-axle.com

Standard banding tool – BDT80 $24.95
www.epiperformance.com

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