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Thread: neutral switch not letting it start

  1. #1
    Join Date
    Dec 2001
    Location
    Lewiston , MAINE
    Posts
    544

    neutral switch not letting it start

    my friend has a '00 400ex, just with the last ride or so, we have noticed that it is becomeing diffecult to start, it seems that the neut. light HAS to be on, even though the tranny is in neut. the light doesn't always come on. i noticed that once while the light was on, i pulled the clutch in like half way and the light shut off, but i did not change gears. anyone know anything about the switch, is it on the clutch mount, or tranny...?
    -ATV ORF 2 name- PRAY-37

    FOR SALE 2000 400ex: nerf bars,AC front bumper, ANSWER bars, brake block off plate, new clutch perch and lever, WB E-series slip on, K&N power kit(165 main with no air box lid), K&N filter(not installed) WB filter with pre-ware,RAZR front tires,RAZOR rears on 10" Douglas Alum., 14T front,38T rear sprocket, tether kill switch, front wheels reversed and more to come... removed choke butterfly, custom GORTEX shock covers, and pre-ware airbox lid. custom made oil cooler scoops, brush guards... , , and 16T and 36T gearing.

    FOR SALE
    95 Skidoo Formula SS 670-new part/1" paddle,racing clutch, more..


    USED TO OWN :
    95 Kawasaki KX250
    2001 Polaris Sportsman 500 "THE TANK"
    84 KTM 600
    84 Honda XL600R
    84 Honda TRX200 some mods
    87 KX 125 with mods,
    82 RM 250 with mods,
    and 85 CR 500 with mods maxed out

    http://photos.yahoo.com/yellow_ho_01
    http://photos.yahoo.com/yellow_ho_01_2
    http://photos.yahoo.com/red_400ex_00

  2. #2
    Join Date
    Jun 2001
    Location
    Upstate, NY
    Posts
    2,311
    it should start with the clutch pulled in, regardless of what gear the tranny is in..

    there are actually 2 safety switches..

    1 mounted just ahead of the gearshift (that runs the neutral light) and 1 in the clutch lever (that allows you to start the bike in gear)..

    even without the trans in neutral, you should be able to pull the clutch and have the machine start.

    (btw my neutral light seldom worked when new.. I just tightened up the connection a bit, it's worked fine ever since).

    Leo
    You know the world is going crazy when France is accusing the US of arrogance, and Germany doesn't want to go to war.

  3. #3
    Join Date
    Dec 2001
    Location
    Lewiston , MAINE
    Posts
    544
    thanks for the info, like i said, the ONLY time it starts most of the time is when the light is on. and even then 50% of the time the light goes out if you pull the clutch half way in. ill do some checking on it, thanks
    -ATV ORF 2 name- PRAY-37

    FOR SALE 2000 400ex: nerf bars,AC front bumper, ANSWER bars, brake block off plate, new clutch perch and lever, WB E-series slip on, K&N power kit(165 main with no air box lid), K&N filter(not installed) WB filter with pre-ware,RAZR front tires,RAZOR rears on 10" Douglas Alum., 14T front,38T rear sprocket, tether kill switch, front wheels reversed and more to come... removed choke butterfly, custom GORTEX shock covers, and pre-ware airbox lid. custom made oil cooler scoops, brush guards... , , and 16T and 36T gearing.

    FOR SALE
    95 Skidoo Formula SS 670-new part/1" paddle,racing clutch, more..


    USED TO OWN :
    95 Kawasaki KX250
    2001 Polaris Sportsman 500 "THE TANK"
    84 KTM 600
    84 Honda XL600R
    84 Honda TRX200 some mods
    87 KX 125 with mods,
    82 RM 250 with mods,
    and 85 CR 500 with mods maxed out

    http://photos.yahoo.com/yellow_ho_01
    http://photos.yahoo.com/yellow_ho_01_2
    http://photos.yahoo.com/red_400ex_00

  4. #4
    Join Date
    Oct 2000
    Location
    va
    Posts
    7,449
    yeah...my neutral light only comes on about 50% of the time too. no biggie...............yank in on the clutch & fire it up.
    In memory of Christopher (Chrissy) Riley Andrews / 1-24-02 to 1-23-06
    we love you Chrissy

  5. #5
    Join Date
    Jun 2001
    Location
    Marysville, OH Northern Cambria, PA (hometown)
    Posts
    10,717
    does anyone elses light go out when u hit the gas just the tinniest bit....
    2009 Cbr600RR Phoenix


    WE ARE PENN STATE!!!!!!

  6. #6
    Join Date
    Dec 2001
    Location
    Lewiston , MAINE
    Posts
    544
    ya, i hear you about pulling in the clutch and fireing it up, but thats half the problem too, about every 1 out of 5 pulls on the clutch, the switch is not working( lets the engine start) so we are forced to sti there and play with it till it works right.
    i was playing with it yesturday and noticed that when playing with the shifter, the neut. light goes out before you even change gears, right about half way,( it doesn't change the gear but the light goes out) soits kinda like 2 problems with rev/clutch switches
    -ATV ORF 2 name- PRAY-37

    FOR SALE 2000 400ex: nerf bars,AC front bumper, ANSWER bars, brake block off plate, new clutch perch and lever, WB E-series slip on, K&N power kit(165 main with no air box lid), K&N filter(not installed) WB filter with pre-ware,RAZR front tires,RAZOR rears on 10" Douglas Alum., 14T front,38T rear sprocket, tether kill switch, front wheels reversed and more to come... removed choke butterfly, custom GORTEX shock covers, and pre-ware airbox lid. custom made oil cooler scoops, brush guards... , , and 16T and 36T gearing.

    FOR SALE
    95 Skidoo Formula SS 670-new part/1" paddle,racing clutch, more..


    USED TO OWN :
    95 Kawasaki KX250
    2001 Polaris Sportsman 500 "THE TANK"
    84 KTM 600
    84 Honda XL600R
    84 Honda TRX200 some mods
    87 KX 125 with mods,
    82 RM 250 with mods,
    and 85 CR 500 with mods maxed out

    http://photos.yahoo.com/yellow_ho_01
    http://photos.yahoo.com/yellow_ho_01_2
    http://photos.yahoo.com/red_400ex_00

  7. #7
    Join Date
    Dec 2000
    Location
    long island ny
    Posts
    65
    Afriend of mine had the same problem.It turned out to be a bad nuetral safety switch.(the one by the shifter).If it doesnt work the bike wont start.Also heard of it being just a bad connection.
    450r Hrc kit an thats it.

  8. #8
    Guest
    I would try to take the switch apart, get some contact cleaner (or brake clean, i love brake clean) and clean the connectors, put it back together and see if that works.

  9. #9
    Join Date
    Nov 2001
    Location
    sidney ohio
    Posts
    106
    my nuetral light comes on when im riding in any gear anyone ever heard of this?
    2002 yamaha raptor
    full yosh comp pipe
    11-1 686 big bore
    stage 2 hotcam
    fully ported by tqs racing www.quad-shop.com
    holeshot hd tires
    alba graphics
    dg v-pro bumper and grab bar
    ac nerfs
    gytr skids
    renthal bars

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