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Thread: TRX90 Project. New plastic on old model.

  1. #1
    Join Date
    Jan 2006
    Posts
    297

    TRX90 Project. New plastic on old model.

    Picked up an older 90, and wanted to put new plastic on it and dress it up a little for my little girl. Here is what I started with..

    IMG_0896.jpg
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    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  2. #2
    Join Date
    Jan 2006
    Posts
    297
    This is after I cleaned of the spray paint from the old plastic..
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    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  3. #3
    Join Date
    Jan 2006
    Posts
    297
    New Maier plastic.

    IMG_0986.jpg
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  4. #4
    Join Date
    Jan 2006
    Posts
    297
    Had to change the holes for the seat mounts.
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  5. #5
    Join Date
    Jan 2006
    Posts
    297
    IMG_1008.jpg
    Had to weld in the old holes and drill new.
    IMG_1043.jpg
    The front tabs didn't line up either.
    IMG_1045.jpg
    Had to make them longer.
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  6. #6
    Join Date
    Jan 2006
    Posts
    297
    IMG_1088.jpg
    New rubber inserts in place.
    I don't like that there is no removable grab bar...

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    So now there will be!

    IMG_1091.jpg
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  7. #7
    Join Date
    Jan 2006
    Posts
    297
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  8. #8
    Join Date
    Jan 2006
    Posts
    297
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  9. #9
    Join Date
    Jan 2006
    Posts
    297
    IMG_1195.jpg

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    IMG_1199.JPG
    Thanks to G4 Graphics for the help on these!
    IMG_1210.jpg

    IMG_1211.jpg
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

  10. #10
    Join Date
    Jan 2006
    Posts
    297
    2009 AMA Hare Scramble Open A Champion
    2008 SORCS 8 Hour IRONMAN Champion
    2007 GNCC Junior B 2nd place
    2007 Mid-East B25+ 2nd place
    2006 GNCC C22+ 2nd place
    2006 Mid-East C16-24 Champion

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