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Thread: Outlaw 525 not running smooth

  1. #1
    Join Date
    Mar 2005
    Location
    Ohio
    Posts
    1,168

    Outlaw 525 not running smooth

    My friend has been having trouble with his outlaw for some time now. Got the decompression lever replaced because that was broke. Before that was fixed and still to this day it backfires terribly and won't idle worth a crap. Checked the little bowl on the bottom of the carb and it was clean and had no water. Messed with the idle screw and it didn't help mcuh to make a difference with it staying running. Any suggestions? I am stumped. Thanks in advance.
    2008 Can Am DS450
    PRM Baja Bumper and Skid

    2007 Honda Rincon 680
    Fuel Injected
    ITP Mudlites
    Hopefully some more goodies soon

    1986 Honda ATC 250SX
    Knobby tires all-round
    otherwise.................... STOCK

  2. #2
    Join Date
    Feb 2012
    Location
    Medina, OH
    Posts
    391
    its hiss jets from the sounds of it its either to rich or to lean
    08 400ex , cut fenders, HMF slipon with modified stock header, 11:1 wiseco piston, stage 2 hot cams, burgard +2+1 a arms, rebuilt 450r shocks, tusk axle, rear itp baja rims with dunlop quadmax sports all around, racesin nerfbars and bumper, houser plus 1 stem with atv low bend pro taper bars asv lever streamline clutch cable and oury grips, rejeted 165 main jet 40 pilot and dynojet needle with K&N air filter, runs no airbox (sold)

    05 trx 450r 13.5:1 je piston, port polish, stage 2 hotcam, full yoshi pipe, uni filter, +2 a arms +4 lonestar axle, stage 3 std travle elka, hiper rear rims, itp baja front rims, itp holeshots dunlop quadmax sport, bare gusset kit, quadtech hood, pro armor bumper, dg nerfs, +1 houser stem, protape atv low bend bars

  3. #3
    Join Date
    Mar 2008
    Posts
    188
    Is it ok on upper rpm's? If it won't idle, pops and bangs on lower rpm, but seems ok up on top, then you have a pilot jet clogged.

  4. #4
    Join Date
    Nov 2010
    Location
    Phoenix az
    Posts
    1,105
    Hey guys i just wanted to say, if you have problems with your polaris bike, go to www.polarisproriders.com. There is an AWESOME group of guys over there who know these things inside and out that would be glad to help. Hope to see you there!
    * Spode Freestyler *

    Team Spode Racing

    Thank you to my sponsors: DWT, Motoworks, Lone Star Racing, Dirt Fiend Racing, Go Pro Cameras, Amsoil, Spy Optics, Motoconcepts, We All Ride Clothing, Leatt Braces, ODI Grips

    2004 YFZ450

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