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Thread: outlaw 525 wont start

  1. #1
    Join Date
    Apr 2010
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    57

    outlaw 525 wont start

    My friend has a 07 outlaw 525 that wont start the starter was fried so he bought a new and put it on it and still nothing

  2. #2
    Join Date
    Nov 2010
    Location
    Phoenix az
    Posts
    1,105
    is it clicking? what are the symptoms?
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  3. #3
    Join Date
    Apr 2010
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    57
    Ya its just clicking

  4. #4
    Join Date
    Nov 2010
    Location
    Phoenix az
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    1,105
    will it push start?

    honestly for us to diagnose the problem your gonna have to give more details.
    * Spode Freestyler *

    Team Spode Racing

    Thank you to my sponsors: DWT, Motoworks, Lone Star Racing, Dirt Fiend Racing, Go Pro Cameras, Amsoil, Spy Optics, Motoconcepts, We All Ride Clothing, Leatt Braces, ODI Grips

    2004 YFZ450

  5. #5
    Join Date
    Apr 2010
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    57
    Yes it will push start and it just cranks when he tries to start it with the button

  6. #6
    Join Date
    Nov 2010
    Location
    Phoenix az
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    1,105
    ok so its actually cranking over?
    If its just cranking could be a weak spark, did you check the spark plug?

    if its just clicking it could be a lot of things, the solenoid is fine, it could be the stator or starter relay.

    Also the battery.
    * Spode Freestyler *

    Team Spode Racing

    Thank you to my sponsors: DWT, Motoworks, Lone Star Racing, Dirt Fiend Racing, Go Pro Cameras, Amsoil, Spy Optics, Motoconcepts, We All Ride Clothing, Leatt Braces, ODI Grips

    2004 YFZ450

  7. #7
    Join Date
    Apr 2010
    Posts
    57
    Yes it's cranking over just not firing, he said that when he taps the button 3 times and then holds it, it just spins kind of, but we read about the decompression lever breaking off so thats what we are thinkin is wrong and why it wont fire by electric start but pull starting forces it to start

  8. #8
    Join Date
    Jan 2008
    Location
    SouthEastern Pa
    Posts
    4
    Hi,
    I am not an expert. I have the 2007 525 KTM engine.
    I had similar starting problems, tried new plug, new battery, and new starter, but, no luck. My issue was the decompression lever snapped off. Mark

  9. #9
    Join Date
    Apr 2010
    Posts
    57
    Ya it turns out that was my friends problem and the cam was about shot

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