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Thread: 400 ex wont even crank over

  1. #1
    Join Date
    Jun 2011
    Location
    Gerald, MO
    Posts
    2

    Unhappy 400 ex wont even crank over

    I bought a 400 ex off a gentleman that use to use it for ice racing. It has some after market parts on it. I am not new two quads but new to the racing side of them. When i press my electric start on the 400 ex it wont even crank over the battery is 90% full. Could this be the starting solinoid?

    I appreciate anyone who can help me get it runing again

  2. #2
    Join Date
    Jan 2011
    Location
    PA
    Posts
    856
    I would start with your starter relay. Check all connections. Check for broken wires. Find yourself a good schematic. If your browse the threads you might find one posted already. Just start narrowing everything down.
    465 CUB

  3. #3
    Join Date
    Mar 2009
    Posts
    419
    Check to make sure the ground is good, check the coil and cdi, and solinoid.
    2002 black and red 458ex
    Engine:
    Gt Thunder Big Bore (87mm)/(77mm) stroker 12.5:1 on 112 Leaded
    Gt Thunder Full race port &polish
    GT Thunder Cam
    FCR 39mm Carb
    HD Cam Chain
    HD Head studs
    FMF Exhaust with power bomb header
    GT Thunder CDI
    GT Thunder 8 disk clutch
    Spal Fan
    K&N with outerwears w/o lid
    Sparks advance key
    Suspension:
    GT thunder +2 a-arms with Elite shocks
    GT Thunder rear xc link
    Tusk red nerfs
    13,15,16 tooth front sproket
    Pro design case saver
    Air scoops
    ITP XCR Tires

    For sale: red plastics, Full Big gun exhaust, White brothers CDI

    2000 450es
    32"
    Lots of other stuff

  4. #4
    Join Date
    Jul 2011
    Location
    Nashville, NC
    Posts
    223
    check your fuse 400ex's are bad for blowing fuses if you have the motor modded.

    If any wires are tapped up with electrical tape take off the tape to makes sure the wires are connected good then tape them back real tight.

    Do a wiggle test on all the wires. just wiggle all of the wires at each point they hook up, make sure they are tight and have a good connection if the bike has a kill switch make sure all of the connections are tight.

    One time on my 400 it would not start cause my start button wire was pinched inside the control box, where you can turn the lights on at, take that box apart and check all wires to make sure there are no pinched wires anywere, check arond the start button carefully.

    And like stated above check the solinoid 400's are known for blowing solinoid's also.

    If none of that works take the stator cover off and make sure you have good connections to your stator and no wires are loose, If it does not have a good connection, the starter relay can't turn the motor over.

    But before doing all of that check the basics, fuse, battery wires, spark plug wires, cdi box,coil,

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