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Thread: Fuel tank leaks

  1. #1
    Join Date
    Jan 2004
    Location
    Pittsburgh, PA
    Posts
    181

    Fuel tank leaks

    So, I smelled gasoline and here it was seeping from one of the front mounts that are recessed into the gas tank. I took the tank off last night so the house did not stink and put it outside. I am going to my dealer first thing this morning and I am going to ask them to give me a new one off the showroom floor. I just bought it in February. It was an 09 leftover. Anyone else ever see this?
    Kevin
    2009 KTM450SX
    2007 Suzuki KingQuad 700 4x4
    2004 Aprilia RSV1000R

  2. #2
    Join Date
    Feb 2004
    Posts
    140
    haha yeah preaty much all of us with a ktm.... its a common problem, ktm with replace the tank, because the inserts spin if you tighten the bolts to tight ,then it leaks,,.. check out ktmatvhq.com theres 100s of threads about it and the fixes..

  3. #3
    Join Date
    Mar 2002
    Location
    pittsfield MA
    Posts
    2,825
    I have a leftover '09. All the inserts in the tank spin. I endup epoxy them in. Its doesn't take much to over tight em.
    '09 KTM 505sx black



    '06 YFZ white
    Herrmann/elka, LSR, ITP, TAG, Hiper, Ac, Blingstar..........
    '04 yfz blue
    ITP, pro-circuit, gibson, gyt-r, LSR, Pro-tapers

    2001 400ex #40
    Axis, Lonestar, Herrmann, Gibson, Quadtech, JE, Hotcam, ITP, Ronnies, KandK, Roll design

    Ronnie's Mail Order
    www.ronnies.com
    ATV fury3 -FST-..walsh..
    ATV fury2-Sick0 number 40

  4. #4
    Join Date
    Jan 2010
    Location
    Conowingo, MD
    Posts
    177
    Mines an 09 leftover and just started doing it too.
    Sick0, did you put the epoxy around the outside of the insert or take the insert out an basicly glue it in there?
    2005 Honda 250ex, beat to hell and rode back home
    2009 KTM 450XC, full Yoshimura exhaust, modded carb, KTM nerfbars, Douglas G2 rear wheels, Razr MX's, Pro Taper bars, , JB Racing a arms, Rocket Ron revalved Ohlins, Maier hood/no light

  5. #5
    Join Date
    Apr 2005
    Posts
    259
    Sicko, I tried PM you but your inbox is full. Email me when you get a chance I am from Lanesboro MA. esseclipse@msn.com

  6. #6
    Join Date
    Jul 2006
    Location
    Decatur, Texas
    Posts
    193
    If you can't get your local dealer to help, give Action Motorsports KTM a call. they can probably help get you a new tank. 940-627-1655, Talk to Craig.
    2009 KTM 505sx
    Gen 2 DASA system
    PEP revalves
    FCI intake
    Precision Steering damper
    Fourwerx carbon hood and heat sheild
    Action Motorsports battery relocator
    All the orange Bling....
    Much much more..


    Thanks to:
    Action Motorsports KTM
    maxpower-engines.com
    Fwcarbon.com

    '06-'07-'08 Great lakes Quad series 35+ champion and Pee Wee Dad

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