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Thread: adjusting the valves

  1. #1
    Join Date
    Sep 2009
    Location
    Mchenry IL
    Posts
    52

    adjusting the valves

    I recently bought my 06 pred last fall and now im adjusting the valves the intake side checks out at .006+or- but the exhaust side is .005 according to polaris it sould be .010+or- the shim number thats in the exhaust side is a 130 going online polaris doesnt have shims any smaller

  2. #2
    Join Date
    May 2008
    Location
    N.B Canada
    Posts
    128
    Hotcams has a kit on ebay for valve shims u could prob send an email to find out the sizes in that kit.
    06 Outlaw 500 (558)
    12.5 wiseco
    hotcams
    HMF sport slip-on
    K&N filter
    PRM six pack
    Pure Polaris nerf - bumper
    39 tooth

  3. #3
    Join Date
    Dec 2002
    Location
    Cheddar Country
    Posts
    1,743
    Originally posted by predator0609
    the intake side checks out at .006+or- but the exhaust side is .005 according to polaris it sould be .010+or- the shim number thats in the exhaust side is a 130 going online polaris doesnt have shims any smaller
    No idea what you're talking about with the +or- but if you need a shim that thin I'd be worried about the valve. I've never needed to go that small.

    I'm with the other poster too when it comes to shims hotcams is the way to go. I just buy the refill packs, never the whole kit.
    '00 Honda XR400R - The classic
    '05 Polaris Predator 500 - The 450 killer - FOR SALE
    '04 Honda Recon - The yard machine
    '05 Honda 500 Foreman 4X4 ES - The plow

  4. #4
    Join Date
    Dec 2004
    Location
    Edwads AFB, CA
    Posts
    66
    When the predator valves require an adjustment, it is USUALLY the intake valves that get tight. If you have an exhaust valve that is getting a bit tight, I would adjust it and check in another few hours. .005 of an adjustment isn't a very large one anyway. There is a chart in the service manual that uses existing shim size and current gap to tell you exactly which shim you need. Also, the YFZ450 uses the same size shim as the pred. (9.48mm). It appears you would need a 122 shim. I bought some individually from the yamaha dealer for less than $5 each.

    Yamaha makes shims down to 120, and the Hotcams kit goes down to 120 as well.

    MAKE SURE YOUR PREDATOR IS COMPLETELY COOL BEFORE CHECKING CLEARANCE. If it wasn't, your clearance (especially exhaust) will measure smaller than it should.
    Predator owner since 2003

    2009 Polaris Outlaw 525S...in-work building.

    2005 Pedator
    Twin Air clamp-on, Edelbrock, Rath A-arms, Dyna FS, Rath Rear Hubs, PEP Shocks (built by Rath), Flexx bars, Hiper Wheels, Razr 2 Tires, P&P cylinder head (Nicholas Cycle), Rath Head Pipe, Pro Armor Kill Switch, Yoshimura slip-on, Pro Armor nerfs, JE 12.5:1 Piston, Trail Tech Dash and Endurance Computer, Home made radiator scoops and chassis skid, PRM Bumper and Grab Bar.

  5. #5
    Join Date
    Sep 2009
    Location
    Mchenry IL
    Posts
    52
    it was totally cool when I checked it, I bought it used so who now what was done before I got it. Is it normal for shims to go that small or are valves screwed?

  6. #6
    Join Date
    Dec 2004
    Location
    Edwads AFB, CA
    Posts
    66
    If it was your intake valves that got that tight, I would say that is a common issue with the Predator and you should replace them. Since it is your exhause side, I have yet to see exhaust valves wear hardly at all. If it was my machine, I would shim them into proper spec and check again in 10 to 20 hours. If the adjustment gets tight again, replace the valves and lap the seats.
    Predator owner since 2003

    2009 Polaris Outlaw 525S...in-work building.

    2005 Pedator
    Twin Air clamp-on, Edelbrock, Rath A-arms, Dyna FS, Rath Rear Hubs, PEP Shocks (built by Rath), Flexx bars, Hiper Wheels, Razr 2 Tires, P&P cylinder head (Nicholas Cycle), Rath Head Pipe, Pro Armor Kill Switch, Yoshimura slip-on, Pro Armor nerfs, JE 12.5:1 Piston, Trail Tech Dash and Endurance Computer, Home made radiator scoops and chassis skid, PRM Bumper and Grab Bar.

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