The needle is probably the most complicated and difficult jetting variable to deal because it is made up of three things, diameter, taper, and clip position. IMO, the only way to effectively fine tune a needle is on a dyno with a wide band O2 sensor.Originally posted by BEAVER.989
There is some great information here. I do have a question, though. Why is it that the needle is considered the most important part of the equation, yet it gets paid so little attention?
I see a lot of jetting recommendations involving a new main and piolot, but stock needle position. These recommendations come from both forum members and pipe manufacturers(Curtis Sparks, for example)...
Is it because of the fact that when you adjust both the main and pilot that it usually has a big enough effect on the needle? Or is it just that most people don't understand enough about the needle to mess with it?
DIAMETER: The needle diameter controls the jetting just above the pilot jet, right as the engine begins to pull. The needle diameter is felt in the ¼ throttle range. A bigger diameter needle makes this range leaner, whereby a smaller diameter needle makes this range richer.
TAPER: The needle taper is the angle of the needle at its lower half. The taper works the transition between the mid-range and full throttle/main jet (¾ throttle position). The taper is the least sensitive function of the needle. Changes in the taper have very mild subtle changes in the jetting. The taper also affects the main jet size your carburetor requires.
(CLIP POSITION) LENGTH: The needle length is determined by the clip position (grooves at top of needle) setting on the upper portion of the needle. On most needles there are 5 clip positions. The top clip position is referred to as #1 and is the Leanest setting. The clips are referred to in numerical order with the bottom position being #5, the Richest. The clip/length setting covers the largest percentage of jetting in your carburetor. With an emphasis at ½ throttle, the clip setting will bleed both up and down to some degree to cover a wide portion of the midrange jetting.
Ideally you like to run the needle setting in either the 3rd or 4th clip position, if possible. The needle clip jetting is especially critical to your machines reliability because on average more time is spent in the mid-range than any other part of the throttle.
Whew!