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Thread: 400EX Chain Length

  1. #1
    Join Date
    Mar 2008
    Location
    Manchester TN
    Posts
    12

    Question 400EX Chain Length

    I have a 2002 400EX and I put a jet kit, k&n filter, a after market baffle in the stock exhaust, 13 tooth front sprocket and that is it. First off I stretched my chain and I am in need of a new one and yes I tightened up the slack out of the chain when I put the smaller sprocket on, so what is the size of a stock length chain? Also I read if I put a new Chain on I need new sprockets is this true?
    BACK WOODZ RIDER

    2002 400EX
    Dyno Jet Kit, K&N Filter, High Flow Baffle for Stock Exhaust, 13 Tooth Front Sprocket, 22 Inch Mud Lites on the rear

    2006 Arctic Cat 500LE
    27 Inch Swamp Fox Tires

  2. #2
    Join Date
    Mar 2004
    Location
    Buckeye, AZ
    Posts
    2,044
    I have no clue what stock is. But, simply, count your links. Outer links, multiplied by 2...that's your chain length needed. I'm sure you'll end up just needing a 100 link, then end up chopping a few off.

    As for needing new sprockets.....not necessarily. The main thing with that is, if you have a new chain, and new sprockets, they will wear together...and evenly. If you throw a new chain on old sprockets, it will wear your chain a LITTLE faster. Unless your sprockets are really clapped out, I would worry about it.

    But, people tend to let sprockets wear out too much... Don't do the whole "Oh, it's still got all the teeth...so I don't need a new one yet" approach, lol.



    ....Also, this thread will probably be moved to an appropriate forum here soon.
    Chance Mayfield #171
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  3. #3
    Join Date
    Jan 2007
    Location
    Middletown, OH
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    714
    the 99-02 400EX needs a 92 link chain, 03-04's need a 94 link chain. why its different is beyond me lol
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  4. #4
    Join Date
    Mar 2008
    Location
    Manchester TN
    Posts
    12
    I ended up buying a Parts Unlimited o-ring chain that was 120 links and chopped it down to a 94 link chain .

    Thanks again for the info!
    BACK WOODZ RIDER

    2002 400EX
    Dyno Jet Kit, K&N Filter, High Flow Baffle for Stock Exhaust, 13 Tooth Front Sprocket, 22 Inch Mud Lites on the rear

    2006 Arctic Cat 500LE
    27 Inch Swamp Fox Tires

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