Page 1 of 2 12 LastLast
Results 1 to 10 of 16

Thread: What tools needed to change out clutch springs

  1. #1
    Join Date
    Feb 2004
    Location
    Fredericksburg, VA
    Posts
    731

    What tools needed to change out clutch springs

    I just had to pay a mechanic to install my new clutch springs in a Kasea 50. I couldnt get the rear clutch apart. What tool do I need to get so I can do this myself next time. I paid more to have the springs put in than I paid for the entire clutch kit
    YFZ 450
    Kasea Skyhawk 50

    Thanks to my 2008 Sponsors

    SPIDER GRIPS, Six Six One, Four ATV Gear, Dubach Racing, Hiper-Technology, IMS Products, CYCRA Racing, ASV

  2. #2
    Join Date
    Apr 2003
    Location
    Indiana
    Posts
    650
    All you need for the shoe springs are a pair of needle nose piers and a good grip and vise. For the big spring on the rear clutch I just put it in a vise and crank it down until I can get the nut on then use an impact. If I have someone else with me just push down on it while they put the nut on. The impact helps a ton for installing/removing the large rear nut, just make sure you are applying pressure when removing or you'll be dodging flying debris when the nut finally comes off, lol.

    Brian
    Brandon Waltz #11

    Big thanks to Tittle Brothers Racing, RC Motorsports, RK Chains, SixSixOne and WeaponMX.

    Brandon's Sponsorhouse

  3. #3
    Join Date
    Feb 2004
    Location
    Fredericksburg, VA
    Posts
    731
    That was the problem , I couldnt get the big nut off. Tried putting it in a vice but I was using a large wrench instead of an impact and didnt want to clamp down too hard in fear of bending the pulleys. Which way do to put it in the vice . to hold it? Also off hand do you know what size socket it was for the big nut.
    YFZ 450
    Kasea Skyhawk 50

    Thanks to my 2008 Sponsors

    SPIDER GRIPS, Six Six One, Four ATV Gear, Dubach Racing, Hiper-Technology, IMS Products, CYCRA Racing, ASV

  4. #4
    Join Date
    Feb 2004
    Location
    West Virginia
    Posts
    5,600
    I use a 1 1/2" socket on them.

  5. #5
    Join Date
    Apr 2003
    Location
    Indiana
    Posts
    650
    If you have an impact just put the clutch on a solid surface and push down while backing the nut off.
    Brandon Waltz #11

    Big thanks to Tittle Brothers Racing, RC Motorsports, RK Chains, SixSixOne and WeaponMX.

    Brandon's Sponsorhouse

  6. #6
    Join Date
    Jan 2008
    Location
    Boswell, OK
    Posts
    77
    Hey all,

    I have hesitated to post this due to the fact that I am the manufacturer.

    We have developed a clutch tool that makes assembly and disassembly of the rear clutch a snap. This allows one person to replace the springs in a matter of minutes. The clutch tool increases safety 100 fold.

    A full demonstration can be see on our site @ www.ztrproducts.com

    I would post a pic but its too large.

    Thanks,
    James Dickson
    Zero Tolerance Racing Products LLC
    www.ztrproducts.com
    (580) 317-7258 Mobile
    (580) 566-9925 Fax
    'Made in the USA'

    National Rider Sponsors:

    Buddy Williams
    Christian Horne
    Caston McConnell
    Hunter Harper
    Jordan Gibson
    Logan Dusenberry

  7. #7
    Join Date
    Dec 2005
    Location
    Elma NY
    Posts
    301
    We got are clutch tool from ZTR and love it. No more hassles with changing the springs. The big plus for me was no more asking the wife or the kid to help turnning the nut on. I know alot of guys might try to copy this and make their own but trust me the quality of this tool is awesome.
    DRX 70cc MX Production Quad
    Polaris 70cc TT Production Quad

    Proud father of Zack Reimer 2010 90cc Production Open EDT Champion

    Thanks for the help

    reimerminiatvracing
    Max RPM
    Hagerty Racing
    DS Modz

  8. #8
    Join Date
    Jan 2008
    Location
    Boswell, OK
    Posts
    77
    Thanks Paul.

    It always sounds better coming from a satisfied customer. As one guy put it there will be 'no more face busters' by using our new tool

    Thanks,
    James Dickson
    Zero Tolerance Racing Products LLC
    www.ztrproducts.com
    (580) 317-7258 Mobile
    (580) 566-9925 Fax
    'Made in the USA'

    National Rider Sponsors:

    Buddy Williams
    Christian Horne
    Caston McConnell
    Hunter Harper
    Jordan Gibson
    Logan Dusenberry

  9. #9
    Join Date
    Jul 2006
    Location
    Monessen, PA USA
    Posts
    2,516
    Of course after we go Honda someone comes out with a CVT clutch tool............. Paul that's funny do you know how times I've held the clutch down getting dents in my hands while Missy or Kyle tried to but that thin fine thread nut on.......... looks like a great tool. But I really like the chain tensioner Kyle will have one on the Honda. Where can you get one.

    Mike Kozura
    Kyle Kozura #5 / KMK Motorsports
    05' TRX450r Honda

    450 B class ATVA

    http://kylekozura.com

    A very Special Thanks To :
    Root River Racing (Rich & Rod)
    Reimer Racing (Paul Reimer)
    ATV Fourplay (Tom)
    Hetrick Racing (Michelle & Rich)

    And always in loving memory of Bubba Pap-Pap "Kizzy" and Grand-Pap Gene

  10. #10
    Join Date
    Jan 2008
    Location
    Boswell, OK
    Posts
    77
    Originally posted by etondaddy
    Of course after we go Honda someone comes out with a CVT clutch tool............. Paul that's funny do you know how times I've held the clutch down getting dents in my hands while Missy or Kyle tried to but that thin fine thread nut on.......... looks like a great tool. But I really like the chain tensioner Kyle will have one on the Honda. Where can you get one.

    Mike Kozura
    Hey Mike give us a break LOL Sorry, the clutch tool wasn't available when you needed it but thankfully it is now.
    James Dickson
    Zero Tolerance Racing Products LLC
    www.ztrproducts.com
    (580) 317-7258 Mobile
    (580) 566-9925 Fax
    'Made in the USA'

    National Rider Sponsors:

    Buddy Williams
    Christian Horne
    Caston McConnell
    Hunter Harper
    Jordan Gibson
    Logan Dusenberry

Page 1 of 2 12 LastLast

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •