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Thread: what is involved in top end rebulid?

  1. #1
    Join Date
    Dec 2006
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    ohio
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    89

    what is involved in top end rebulid?

    i took my 400ex to get rejetted at the shop and it was smoking alittle bit and today they called and said the rings are flat or something and i would need a top end rebuild and he said it was 850 to do and im wondering is this something i can do or what is all involved

  2. #2
    Join Date
    May 2006
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    get a manual...and do it your self
    ol' 2004 400ex

  3. #3
    Join Date
    Dec 2001
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    If you understand the workings of the motor then it's a relatively simple job with a repair manual. Sinec you took it to a shop to get jetted then i'd guess you're not comfortable with working on the motor so it may be better to have someone do the work for you.

    You may want to get a second opinion on what needs to be repaired just to make sure the shop isn't fishing for more repair work.
    ATVRiders Janitorial Technician


    !!!!!DON'T FEED THE TROLLS!!!!!!

  4. #4
    Join Date
    Sep 2005
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    Originally posted by JOEX
    If you understand the workings of the motor then it's a relatively simple job with a repair manual. Sinec you took it to a shop to get jetted then i'd guess you're not comfortable with working on the motor so it may be better to have someone do the work for you.

    You may want to get a second opinion on what needs to be repaired just to make sure the shop isn't fishing for more repair work.

    exactly. if its just smoking then i dont think that it would completely need rebuilt. u could just need it rerung. and that shouldnt be more than $200
    03 400ex for sale

    06 yfz 450

    AWRCS racer

    AIM: XcRacer207

  5. #5
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    IMO a 'top end rebuild' is a re-ring job and it may only need valve seals if anything at all. Depends on the color of the smoke and when it's smoking.
    ATVRiders Janitorial Technician


    !!!!!DON'T FEED THE TROLLS!!!!!!

  6. #6
    Join Date
    Sep 2005
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    harrisville pa
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    Originally posted by JOEX
    Depends on the color of the smoke and when it's smoking.

    mine was smoking when i got on the gas only and it needed rerung. whens it smoke the most?
    03 400ex for sale

    06 yfz 450

    AWRCS racer

    AIM: XcRacer207

  7. #7
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    ohio
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    it only smokes when i hit the gas! the guy said the rings were flat or something like then then i said how much to fix it then he said well the whole top end needs rebuilt so 850

  8. #8
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    Sep 2005
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    damn. dont take that. thats a ripoff. im gettin mine ported and polished high compression piston. rerung and a hot cam put in for 350
    03 400ex for sale

    06 yfz 450

    AWRCS racer

    AIM: XcRacer207

  9. #9
    Join Date
    Dec 2001
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    Originally posted by anabolicsman
    it only smokes when i hit the gas! the guy said the rings were flat or something like then then i said how much to fix it then he said well the whole top end needs rebuilt so 850
    Seems kinda steep to me but I haven't priced any shop work in awhile.

    Did they say what was included in the 'whole top end rebuild'?
    ATVRiders Janitorial Technician


    !!!!!DON'T FEED THE TROLLS!!!!!!

  10. #10
    Join Date
    Jan 2004
    Location
    ms
    Posts
    1,519

    Red face

    mine smokes coming off the gas and then giving it a little gas. it puts out blue smoke. i have a 440 kit on the way but im wanderin if it has anything to do with the valvs?
    08 ltr450 le cherry bomb, uni,Full Duncan exhaust,pro tapper,rock nerfs,motorsport bumper

    01 440ex Girlfriends bike , +2+1 a-arms, uni filter, chm slip on,white bros header ac bumper, 440 kit 12:1, hd head studs, nerfs,rad lock nut,westcost carrier,450r carb,stage 2 hot cam, eca break block off, 450r swing arm,450r rear brake set up,tcs revalved rear shock

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