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Thread: 250ex valve clearance...??

  1. #1
    Join Date
    Dec 2005
    Location
    Copley ,Ohio
    Posts
    324

    250ex valve clearance...??

    Does anyone know what the intake and exhaust valve clearance is supposed to be.

    My daughter brought her 2004, 250ex over to my house and the thing sounds like a diesel when it's running with all the noise in the top end.

    Any help would be appreciated.
    **Mark**


    2006 Polaris Outlaw 500
    2004 Honda Rancher 350
    2005 Polaris Predator 90

    “Observance of the Constitution is essential to the survival of the Republic and the well being of Americans, their lives,liberties and property. Those in power must fear the consequences of ignoring, evading or violating it.”

    Member of PolarisSportRiders.com

  2. #2
    Join Date
    Apr 2007
    Location
    California
    Posts
    348
    According to the online service manual both intake and exhaust clearance are:
    0.13 mm or 0.005 in
    NotSoYoungAnymore Nor Cal ATV
    más tequila y los caballos frescos para mis hombres


    RnJ Racing, Teixeira Tech Racing, Precision Racing Products,
    Spy Optics, MDK Motorsports, DWT, SixSixOne

  3. #3
    Join Date
    Dec 2005
    Location
    Copley ,Ohio
    Posts
    324
    Thanks for the info.

    Do you have a link to the online service manual?
    **Mark**


    2006 Polaris Outlaw 500
    2004 Honda Rancher 350
    2005 Polaris Predator 90

    “Observance of the Constitution is essential to the survival of the Republic and the well being of Americans, their lives,liberties and property. Those in power must fear the consequences of ignoring, evading or violating it.”

    Member of PolarisSportRiders.com

  4. #4
    Join Date
    Apr 2007
    Location
    California
    Posts
    348
    Yes, the problem is; it is not free.
    My 250ex is an 07, and I received one year free access. It is $7 to renew. You have to register your VIN number, etc.
    here is the link:
    https://www.ahm-ownerlink.com/login....d%5FMain%2Easp

    The after market manuals are around $40, I'm just cheap!
    NotSoYoungAnymore Nor Cal ATV
    más tequila y los caballos frescos para mis hombres


    RnJ Racing, Teixeira Tech Racing, Precision Racing Products,
    Spy Optics, MDK Motorsports, DWT, SixSixOne

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