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Thread: Electric Choke Operation

  1. #1
    Join Date
    May 2005
    Location
    Northvale, NJ
    Posts
    31

    Electric Choke Operation

    I'm trying to track down a hard (cold only) start condition. It is only after several days or more - and the only way to get her to fire up is with starting fluid - or what I tried this weekend -partially restricting the air intake. So I am wondering about the choke. I unplugged it - and probed the connector. I thought I was looking for 12v on the harness side when when ignition was on. I seem to have nothing.
    One wire is black (ground and its good). The other is yellow/red. Am I missing something?
    2001 Polaris Sportsman 500HO
    2001 Kasea Skyhawk 50

  2. #2
    Join Date
    Mar 2007
    Location
    Black Diamond, WA.
    Posts
    39
    My schematic shows the Y\R wire going straight to the "main switch" - ignition sw, therefore should be hot when on. If the main fuse near the battery is good, which would make the red wire at the ign switch hot, I'd say a bad ign sw. I suppose you could always try a jumper wire(red to Y\R or B+ to Y\R) before your next cold start. Good luck and let me know how it turns out.

  3. #3
    Join Date
    May 2005
    Location
    Northvale, NJ
    Posts
    31
    I'll give it a shot, thanks. Gonna be tough to jump that plug, it's tiny. I have a rough idea how this works, but I am not clear. I understand that there is a needle blocking or opening a port and it is open or closed based upon the "choke" heating up from the applied voltage. What I am not sure about is the principle behind it. Is the port open (needle up) to choke - and is that permitting more fuel flow? Does anyone understand the proper operation of this unit?
    2001 Polaris Sportsman 500HO
    2001 Kasea Skyhawk 50

  4. #4
    Join Date
    May 2005
    Location
    Northvale, NJ
    Posts
    31
    Wow, nobody knows how this operates?
    2001 Polaris Sportsman 500HO
    2001 Kasea Skyhawk 50

  5. #5
    Join Date
    Mar 2007
    Location
    Black Diamond, WA.
    Posts
    39
    I just don't think anyone has taken the time figure it out, due to the fact that aftermarket carbs (with manual chokes) are cheap and way more reliable.
    It sure sounds like you're on the right track, though.

  6. #6
    Join Date
    Apr 2004
    Location
    Branson, MO
    Posts
    440
    The needle blocks the port during normal (warm) operation. When the choke is actuated it raises the needle, opening the port, allowing a richer AFR.
    00 400EX
    96 CR250
    01 Trailboss 325

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