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Thread: keeping the 400ex tool kit lid put

  1. #1
    Join Date
    Nov 2004
    Location
    waterford nj
    Posts
    662

    keeping the 400ex tool kit lid put

    This is actually pretty simple. I used hockey tape and wrapped the threads 2 times then reinstalled the cap. It has stayed put for 5 years now and can still be unscrewed and put back on easily.
    www.almarsguides.com

  2. #2
    Join Date
    May 2007
    Location
    NY
    Posts
    432
    woulda been cool to do but first ride my friend had on my 400ex since he was 1st owner, the thing got lost and broke off first ride he had it in 00 when he bought it new....

  3. #3
    Join Date
    Dec 2006
    Location
    Near 39°15'29.13" N; 93°59'05.37" W
    Posts
    188
    A 2-1/2 or 3 inch section cut out of a bicycle inner tube and then slipped over the cap and main part of the tool kit tube works pretty good, too.

  4. #4
    Join Date
    Jul 2007
    Posts
    12
    i never once taped or put the cap on by any other means than twisting it. It came off last weekend and is lost after 7 years with the bike
    440ex

  5. #5
    Guest
    use a gasket that fits over or in the cap and it will stay put

  6. #6
    Join Date
    Jan 2007
    Location
    hanover MD
    Posts
    1,202
    DUCT TAPE

  7. #7
    Join Date
    Nov 2007
    Location
    OR
    Posts
    37
    I use Electrical tape along the tool kit housing where the cap slides over. Then I take an X-acto knife and clean up the edges and grooves.
    Took 2 wraps around it (not stretched) and created the perfect amount of friction to keep it put, yet it's easy enough to get the cap off when needed since it doesn't interfere with the grooves.

    You can do the same thing with the inside of the cap as well, just trim the excess off the rim of the cap.

    Blends in too!

  8. #8
    Join Date
    Jan 2007
    Location
    earth
    Posts
    127

    real simple fix

    tear off a long piece of electrical tape. take cap off. put left over roll of tape inside tool holder. put cap on. now take the long piece of torn off tape and wrap around the cap to seal it water tight and wont fall off. when you need to get in the tool holder take the tape off and when finished replace with the roll you store in there. it's so simple even a monkey can do it.

  9. #9
    Join Date
    Feb 2008
    Posts
    2
    I took the tool holder off, put it in my vise with a small amount of pressure at the opening. I then heated it with a soldering torch and let it bend slightly.

    I no longer have trouble with the lid trying to come off, works perfectly.

    RickC

  10. #10
    Join Date
    Feb 2008
    Location
    Orange County, Ca.
    Posts
    3,069
    I think I'll try thr inner tube idea.
    I just bought my bike a few weeks ago, and have only had it out one time. when I bought it the tool kit cap was missing already.

    I went to Honda dealer and bought a new cap.....

    $12 bucks ??? are you kidding me ???

    yep I'll be trying the inner tube idea before the next ride.
    if you smell something burning, Dont Panic,....(it's just me tryin' to think)

    '03 400EX, A.A.D.S. Test Platform
    '03 250EX, (Wife's bike),also showing the symptoms,
    '06 TRX90, (Daughters bike), it's got some goodies too.
    '04 Kymco Mongoose 90, bone stock except for 100 hp worth of stickers

    The Disease is called A.A.D.S. ---
    "Accessory Aquisition Disorder Syndrome",

    President and Supreme Poo-Baah of,
    The Coalition of A.A.D.S. Riders of America

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