How to pick a 400EX cam (a specification comparison)
[I got tired of looking up this thread over and over so I'm putting it here so it will stay put. The original thread is HERE].
I see a lot of questions about 400EX cams. I thought it might be helpful to have a list of many of the available cams with their specifications. I picked up these specs from various places...if anyone sees errors point them out. The Hotcams specs are straight off their website and I called them to get the specs for the old version of the stg 2.
I won't comment on brand X vs. brand Y because I'm not qualified to do so. Also, I can't really comment on how cam X will perform in your quad because in most cases I don't specifically know that information. Instead, I've tried to put together some technical information that might help YOU decide what cam might suit you and your engine.
--Numbers are listed in inches and degrees of crank rotation (lift duration at approximately .050" lift).
--The Hotcams stg 2 old version is identified by "HCDG NO. 08" etched onto the cam--not sure what the current version says. Hotcams part number for the old cam is 1008-2.
--Valve clearance specs for all Hotcam cams are: intake .005", exhaust .006"
--White Brothers All Around is etched with "WB1870".
--White Brothers Track is etched with "WB1498".
--Notice that the WEB 450/451, GT Thunder, and WB Track are all the same grind.
--Honda part number for the HRC cam (it's actually an XR400 HRC cam) is 14000-NKK-000. I don't think they are still available from Honda.
--Some retailers list a Hotcams Stage 3. This is an sometimes an erroneous label given to the "old" version of the Stage 2. Some retailers have stock on both the "old" and "new" versions and have to call the "old" version something, I guess. Other times the "stage 3" label is given to the stroker cam. So just be careful concerning the the "stg 3" label cause it could mean different things.
--This is what Hotcams told me about the performance difference between the "old" and "new" versions: "...As far as the difference between the old stage 2, and the new stage 2, the new stage two still has a good top end gain, but doesn't loose as much on the bottom..."
The lift is how far the cam opens the valve. The duration is how long it leaves it open. The more lift and duration the more aggressive the cam. Big lift and duration numbers work best at high RPM while more mild numbers are best for lower RPM.
The more duration the intake valves have the more important it is to have a high(er) compression piston. This is because with lots of duration there is more opportunity for air to escape through the valves as the piston begins its compression stroke. Even on the stock cam, the intake valves are still open when the piston begins its compression stroke. With an aggressive cam some dynamic compression is lost through valves that stay open for a long time. This must be made up for with a higher compression piston. An aggressive cam with a stock compression piston may actually perform worse than the stock cam because too much compression is being lost through the valves being opened so much. I have personally seen this happen--dyno confirmed (although it wasn't a 400EX).
Here's a theoretical example to help in understanding this concept:
The resulting dynamic compression ratio is 8:1. Note that is a smaller figure than the static compression ratio we started with. Again, this is because the actual compression of the compression stroke doesn't really start until the intake valves close.
Now, if we increase the intake valve duration to 55deg ABDC and leave the static compression ratio at 9.1:1, we get a new dynamic compression ratio of 7.4:1! In order to get the dynamic compression ratio back to where we started (8:1) with the increased intake valve duration we would need a piston with almost 10:1 static compression. Just for the heck of it I looked at how 5500 ft of elevation changes things. At 5500ft with the 55deg ABDC spec you'd need a 10.8:1 static compression piston to yeild an 8:1 dynamic compression ratio.
Now, you might be thinking what's the point of adding a cam and a piston if doing both gets you the same dynamic compression ratio you started with?? Good question. The answer is that now you have the same dyanmic compression ratio you started with but also have the cam specs that will allow the engine to breath better. And in the real world, most piston choices are actually going to bump your dynamic compression beyond what it was stock even with the addition of a cam. A 10.5:1 piston with a cam (using the 55deg ABDC spec) would get you a dynamic compression ratio of 8.6:1--0.6 points higher than all stock.
I used a dynamic compression ratio calculator to get those figures. I guessed on certain required values because there's some information I don't have. So, the above numbers are not quantitatively exact. But the relationship between static compression, dynamic compression, and intake valve timing IS accurate.
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