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Thread: Gusseting

  1. #1
    Join Date
    Dec 2005
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    Central Illinois
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    169

    Gusseting

    Do any of you gusset your 90, and if you do where???
    My Toy's
    2008 H-D FLHX
    2008 Honda 500 Rubicon

    Wifey's Toy
    2007 Suzuki LTZ90

    Kyle's Toys
    2006 Honda TRX 300EX
    2004 Honda TRX 90

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  2. #2
    Join Date
    Apr 2003
    Location
    Indiana
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    650
    check the kasea forum for pics of ours, obviously it's different but will give you an idea.
    Brandon Waltz #11

    Big thanks to Tittle Brothers Racing, RC Motorsports, RK Chains, SixSixOne and WeaponMX.

    Brandon's Sponsorhouse

  3. #3
    Join Date
    May 2002
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    i only gusseted in 4 spots i think, all in the front near the shock mounts.

    we have pounded our 90, and the only crack in 2 years came from a bad wreck on a 35 foot table that sent the quad flipping and what not.
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  4. #4
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  5. #5
    Join Date
    May 2005
    Location
    michigan
    Posts
    46

    trx90 gusseting

    ours broke on down tubes where steering post mounts,and at shock mounts.1/2"cromemoly tubing fits inside the two down tubes,then weld at each end.also reinforce tube at rear shock mount.

  6. #6
    Join Date
    Jul 2001
    Location
    Erie PA
    Posts
    823

    Re: trx90 gusseting

    Originally posted by michmike420
    ours broke on down tubes where steering post mounts,and at shock mounts.1/2"cromemoly tubing fits inside the two down tubes,then weld at each end.also reinforce tube at rear shock mount.
    Do you have any pics?

  7. #7
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    Ours is still rolling on strong
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  8. #8
    Join Date
    Jul 2001
    Location
    Erie PA
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    Re: Re: trx90 gusseting

    Originally posted by countypark
    Do you have any pics?
    I mean of the gussets!!!

  9. #9
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    LOL...they are in the pic

    The 90 frame is the same as any quad frame and will have the same stress areas as a larger quad. we will be fully gusseting codys newest 90 this week, i will make sure i take pics of each area.

    codys says run good shocks..no gussets needed
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  10. #10
    Join Date
    Jul 2001
    Location
    Erie PA
    Posts
    823

    gussets

    I just hate to waste time gusseting something that doesn't need it. If you know what I mean. I just like to know where people have broke theirs.

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