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Thread: removeable XR400 clutch cover on 400ex

  1. #1
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    removeable XR400 clutch cover on 400ex

    I had seen the Hinson removeable clutch cover before but I saw a XR400 dirt bike and it has a factory removeable cover, does anyone know if these XR covers will fit on an EX? if so it would be half the price of the Hinson unit.

  2. #2
    Join Date
    Jun 2001
    Location
    Upstate, NY
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    2,311
    There was some discussion about this a while ago...

    If you look closely at the hinson unit it has a plug where the kickstart would be (leading me to believe that they use the XR version for the 400EX )... then they machine the clutch cover itself..

    I'm betting you could order up the XR parts and use them with no problems, just have to find something to plug the kickstart hole..

    Does anyone have enough clutch problems with there 400EX to need this mod ?!?

    Leo
    You know the world is going crazy when France is accusing the US of arrogance, and Germany doesn't want to go to war.

  3. #3
    Join Date
    May 2002
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    Ever hear that monster under your bed?
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    547
    it should fit, the whole sidecover should...they are the exact same engine...
    The Sauce, Tweeter, and Crappy

    http://cs-hacks.tk
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    www.fletchtrick.com (Engine Builder)
    Head of the EXriders Mafia

  4. #4
    Join Date
    Jun 2001
    Location
    Marysville, OH Northern Cambria, PA (hometown)
    Posts
    10,717
    the hinson sells the clutch cover for the xr... u can just buy the cover only u don't need the whole side case so that makes me believe they get the xr400 clutch cover... plug the hole and put it on there...
    2009 Cbr600RR Phoenix


    WE ARE PENN STATE!!!!!!

  5. #5
    Join Date
    May 2002
    Location
    east windsor nj
    Posts
    103

    COVER

    YUP YUP , You can get plugs made by just about anybody that works on MICRO SPRINT ENGINES . DEAN (FASTWAY MOTOSPORTS) The whole cover comes off pretty easily anyway , spend the money somewhere else.

  6. #6
    Join Date
    Apr 2002
    Location
    Oak Ridge, New Jersey
    Posts
    265

    Dean

    Dean, is there anyway to adapt the xr kickstart and sidecase to work in the 400,(replacing the battery, starter, solenoid etc.)? Also I rode my friends 425 that you built (sean hubbard) and I must that it definitley rips.
    Need honda or suzuki parts check out www.pompton-honda.com

    06 drz400 supermoto



    03 YZ450
    89 250r
    00 400ex
    87 RM125
    78 XR75

  7. #7
    Join Date
    Dec 2001
    Location
    TX
    Posts
    3,385
    The quick release clutch covers look nice but they are a waste of money,,,like Leo said,,who has enough clutch problems to need one!! i started to get one but the price is rediculous!! I will find another way to make the motor look nice!!
    Speed is 95% rider and 5% bike, better make that 5% count!

    2000 TC 505EX Complete TC Motor and everything else you can imagine and more!!

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