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Thread: mod question

  1. #1
    Join Date
    Jan 2005
    Location
    WEST MICHIGAN
    Posts
    145

    mod question

    hello everyone,


    I am new here and am probably asking a repeat question, but please help me out. I just bought a 2001 400ex with a white boy slip on that is otherwise stock, and I want to add some power, but not make it a racer. This quad is used for riding around the house, some trails, and silver lake sand dunes (I live 15 minutes away). I will prob. ad an air filter and mod my air box first.

    I have read about jetting, a curtis advance key, a stage 1 cam, and a rev box. Have I missed anything? What order should I do mods and/or should all of these be included. I don't plan on doing a 416 or 450 kit yet, but who knows.

    What about the 42 pilot jet for cold starts? Can it be left in all year ( I live in West Michigan)?


    thanks alot for your help in advance
    2001 400ex
    works fronts, ac nerfs and bumper, sand tires, white-bro E-series slip-on, filter, jetted, timed
    19?? JEEP LIL LIFT AMC360/TF727 ETC......
    1996 4X4 CUMMINS BOMBED
    2006 REV MXZ 600H.O. SDI X
    2002 YAMAHA KODIAC 400 L/C 4X4
    ---------------------------------------
    my first atv = 1981 atc185s (wow thats a long time ago)
    2001 KAW 300 4x4 = sold
    1986,7,8,9 250r = many sold
    19?? 200x,250x,300ex = many sold
    19?? shee's = many,many sold
    many many more

  2. #2
    Join Date
    Dec 2002
    Location
    Ohio
    Posts
    1,101
    Doing anthing like opening up the air supply with a modded box, and jetting is going to give you power. Try riding like that, you probably wont need the new Cdi box. But if you did the cam, you might need the new Cdi. All that is good, and not to expensive and that will get you some good power. Also, if you have someone around the does engine work, look into a high compression, standard bore piston with oversized valves and port and polish the head. My buddy has that on his 400. It rips. Just some ideas for a lot more power without spending tons of money.
    The little EX is gone, but not forgotten

    '04 400EX. Shockwears Shock Covers, DG Nerfs, Parking brake block off, aftermarket clutch perch.

  3. #3
    Join Date
    Jan 2005
    Location
    WEST MICHIGAN
    Posts
    145
    ok, thank-you,



    Anyone else have some thoughts. Any help is much appreciated.

    1. I was planning on an air filter and something to allow the "lid" to breath.

    2. I was hoping someone could recommend carb adjustments for this set up.

    3. If I install a 42 pilot, can it be left in all year. (I was really wanting to make a year around set-up cuz I'm lazzzy and all spare time is for beer drinking).

    4. Last question (sorry to drag on) I was thinking a sparks ignition key might be a good mod to do at this time??


    thank you this site is
    2001 400ex
    works fronts, ac nerfs and bumper, sand tires, white-bro E-series slip-on, filter, jetted, timed
    19?? JEEP LIL LIFT AMC360/TF727 ETC......
    1996 4X4 CUMMINS BOMBED
    2006 REV MXZ 600H.O. SDI X
    2002 YAMAHA KODIAC 400 L/C 4X4
    ---------------------------------------
    my first atv = 1981 atc185s (wow thats a long time ago)
    2001 KAW 300 4x4 = sold
    1986,7,8,9 250r = many sold
    19?? 200x,250x,300ex = many sold
    19?? shee's = many,many sold
    many many more

  4. #4
    Join Date
    Mar 2003
    Location
    Grand Rapids, MI
    Posts
    21
    I use my 400ex for working around the house, trails and dunes also. I took the lid off the air box, K&N filter with outerware, full Yoshi exhaust, 160 main jet, 42 pilot. This setup works very good in the dunes compared to stock.
    2002 400ex-full Yoshi exhaust, k&n, jet kit, Works shocks, AC front bumper

  5. #5
    Join Date
    Jan 2005
    Location
    Great Lakes
    Posts
    489
    If I install a 42 pilot, can it be left in all year. (I was really wanting to make a year around set-up cuz I'm lazzzy and all spare time is for beer drinking).
    I live and ride in Michigan and I leave my 42 pilot in all year.

  6. #6
    Join Date
    Jan 2005
    Location
    WEST MICHIGAN
    Posts
    145
    thanks for the replies.


    For the last week I have been searching and reading info here and have decided to start with a 155 main (650' above sea level) and a 42 pilot so that it may start better. This will be done at the same time as I install a better air filter and remove my lid.

    I am also trying to find a good place to order an ignition advance key (can't get one locally).

    Any continued help will be much appreciated.
    2001 400ex
    works fronts, ac nerfs and bumper, sand tires, white-bro E-series slip-on, filter, jetted, timed
    19?? JEEP LIL LIFT AMC360/TF727 ETC......
    1996 4X4 CUMMINS BOMBED
    2006 REV MXZ 600H.O. SDI X
    2002 YAMAHA KODIAC 400 L/C 4X4
    ---------------------------------------
    my first atv = 1981 atc185s (wow thats a long time ago)
    2001 KAW 300 4x4 = sold
    1986,7,8,9 250r = many sold
    19?? 200x,250x,300ex = many sold
    19?? shee's = many,many sold
    many many more

  7. #7
    Join Date
    Dec 2004
    Location
    michigan
    Posts
    107
    BT&D...WHere abouts in GR are you from? Im from Comstock Park. Are youi going to make it to silver opening day or weekend?
    2005 450R Black
    AC Nerfs
    Rest stock for now

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