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Max400
09-20-2003, 10:44 AM
Has anyone ever broke a clutch lifter pin? I was just wondering if this is the result of another problem or just natural wear and tear

muff
09-20-2003, 11:19 AM
:( happened to me to

good thing its only a cheap little part tho, i was happy about that

I've heard of other people havin the prob. to so i'll just say its natural wear and tear

KAWSAM62
09-20-2003, 05:17 PM
yea i know a freind that broke one and i have about twice the hours that he did with no problems yet i think he rode the clutch alot! :(

Max400
09-20-2003, 07:42 PM
Hey Muff how hard was the pin to replace?

H_W
09-20-2003, 07:46 PM
It's easy to replace, I had to do mine about 4 months ago. And a friend of mine had to replace his on his xr400.

muff
09-21-2003, 04:47 PM
Originally posted by Max400
Hey Muff how hard was the pin to replace?


i wouldn't know, i'm still waitin on the damn thing...doesn't look to bad tho

kyex40047
09-21-2003, 08:39 PM
This happen to me, a little over a year ago, al you have to do is take the right sidecase cover off, then take off your pressure plate and the pin slides straight out.

muff
09-22-2003, 04:52 AM
:(

http://www.imagestation.com/picture/sraid80/p7930714621c99517d27676a357466c61/fb053f4f.jpg

muff
09-24-2003, 07:23 PM
I just fixed mine, very easy to fix, cheap to $8.50 for the pin and $13 for the gasket

while you have the clutch case off I highly recommend that you take out and clean the little oil pump filter. Its located below the clutch basket kinda on the bottom towards the right, its help by a 10mm bolt. just undo the bolt and get some pliers grab the little tab and pull the screen out

then just clean the screen out with some solvent, i used gas with a small brisle brush

Max400
09-25-2003, 11:03 PM
I just fixed mine tonite, It sure is amazing that a paper gasket cost more than a machined metal part:confused:

muff
09-26-2003, 12:10 AM
Originally posted by Max400
I just fixed mine tonite, It sure is amazing that a paper gasket cost more than a machined metal part:confused:

yea no kiddin :o

chad502ex
09-26-2003, 10:44 AM
my clutch lifter pin popped after years of clutch pulls on a heavy duty clutch spring with shims (cr500 springs and shims).

few bucks and about an hour or less to replace.

Just imagine how many times that clutch pulls in?

Chad502EX.com

K_Fulk
09-26-2003, 10:34 PM
Its pretty normal mine broke a year and a half ago. I'm not hard on the clutch or anything mine still really isnt that bad for being almost 4 years old. (over 2 years as a 440)