esr clutch cover problem

[deathman53]

anybody else have this problem I had w/ mine? Everything fit, cover took for fancy work to get on my custom framed atc250r, but that is to be expected on a one-off(its sporting ktm85sx inverts now. The problem is the kicker one is slightly too small, it fit in there, but wouldn't ratchet back. I ended up using a brake cylinder hone and enlarging to hole some, then using a polishing tool, getting the inside very smooth. I am gonna order another soon, when the 8 plate clutch is available and I will tell them about it.

[Mony25]

I had to do the same to mine but I chromed it so I figure that was my problem. There was chrome in it for sure but I never test fit before hand so I can't say One way or the other if it would have fit.

[Thornfold]

First esr cover everything fit. The 2nd cover the holes not ligned up with case, kicker did not fit. Took drill & sanding holes to fit. Now first cover leaks at big change oring, 2nd cover does not leak. idk what to think.

[CorvetteZ06]

I've got two, so far so good with both!

[solid250r]

Mine is JUNK- i have gone through 2 oem water pump bearings- new bearing now #3. pm me if you want to buy it- $100 takes it plus ride.