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View Full Version : Outlaw muffler modification, pics


speedfreek
12-18-2010, 05:36 PM
So I decided to cut open the stock muffler and get rid of all the junk inside and make a straight through design. It worked out perfect and throttle responce is sick fast! It has a smooth tone to it also. Just a little louder but not obnoxiously loud. Saved me a few hundred too :) Tell me what yall think.
End Cap Removed
http://i90.photobucket.com/albums/k264/pnewell44/250R/1217001653a.jpg

Other End removed
http://i90.photobucket.com/albums/k264/pnewell44/250R/1217001714.jpg

Inside Baffle
http://i90.photobucket.com/albums/k264/pnewell44/250R/1217001716.jpg

Case Split and Baffle Removed
http://i90.photobucket.com/albums/k264/pnewell44/250R/1217001809.jpg

End cap taken apart
http://i90.photobucket.com/albums/k264/pnewell44/250R/1217001910.jpg

New Pipe with holes drilled
http://i90.photobucket.com/albums/k264/pnewell44/250R/1218001141.jpg

Straight Pipe installed and weldedhttp://i90.photobucket.com/albums/k264/pnewell44/250R/1218001440-1.jpg

Packed Muffler. And what I found inside the fiberglass
http://i90.photobucket.com/albums/k264/pnewell44/250R/1218001503.jpg

End Cap installed and everything welded and painted!
http://i90.photobucket.com/albums/k264/pnewell44/250R/1218001923.jpg
For more pics: http://s90.photobucket.com/albums/k264/pnewell44/250R/
Dmanrider20
12-18-2010, 11:02 PM
Nice looks good
TheLane
12-19-2010, 09:05 AM
Lol that looks like a mouse?
sleddog66
12-19-2010, 12:15 PM
That is not owen pink standard fiberglass insulation is it? If so, it is not fire resistant. Make sure to use a muffler packing.
speedfreek
12-20-2010, 01:43 PM
Originally posted by TheLane
Lol that looks like a mouse? Well it WAS a mouse, lol.
speedfreek
12-20-2010, 01:45 PM
Originally posted by sleddog66
That is not owen pink standard fiberglass insulation is it? If so, it is not fire resistant. Make sure to use a muffler packing. I'm not sure what kind of fiberglass it is but I have used it several times to pack mufflers and even with welding this one it still didnt catch on fire so I'm sure it will be ok.

It's might be pink panther brand if I remember correctly.