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View Full Version : 05 450r busted case



riggsracin
10-26-2010, 09:53 PM
i just traded my 250r for a 450r, it has a busteed right inner case. its from the kick starter gear. any one else had this problem? any one have a good cheap case?

dran714
10-26-2010, 10:28 PM
yes i just fixed mine.. is it the inner case half? or the clutch/waterpump cover? its most likely from holding the throttle open on kick start that will cause the motor to rev and does bad things to the kicker shaft .. you can find cases on ebay or might check on ORG. 450 forum. anyways just tear it apart replace any chewed up pieces and replace the bearings while your there and make sure to put back all the washers use loctite and good luck. oh id download a service manual i believe the link is 05trx450rsm

riggsracin
10-26-2010, 10:32 PM
its the inner case, they said the kick starter stuck down and they pulled it up and caused it.

dran714
10-26-2010, 11:01 PM
man that sucks thats kinda a freak deal but the aluminum is so thin its bound to happen id suggest when you split the case at least put some crank bearing in it if you have not done it in a while.. and maybe a stroker crank! good luck

ss440ex
10-27-2010, 04:52 AM
Any pics????

honda01400ex
10-27-2010, 06:58 AM
i just had to replace my right side case cover here is pic

riggsracin
10-27-2010, 08:58 AM
well my side cover is fine it needs a right crank case

riggsracin
10-27-2010, 09:00 PM
im on the lookout for a cluch case cover and a right inner case, kick start gear for my 05, any mods that i should do while im in there? thinking of smothing out port work and crf top end gasket kit

honda01400ex
10-28-2010, 08:20 PM
just put a posting in the classifieds section and there has got to be somebody that is parting out a motor that could cut you a dela on the parts