my sport class rebuild

[exracer416]

will have a bunch more pictures soon
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0432.jpg
frame sprayed with bedliner seems to hold up well
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0434.jpg
plastic minus side panel graphics
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0441.jpg
stem clamp with grease zerk
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0442.jpg
new grips and chain
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0443.jpg
poerted and polished head

new seat cover big gun pipe and the graphics
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0387.jpg

http://img.photobucket.com/albums/v687/exwoodsracer416/100_0440.jpg
stainless steel tir rods and my polished flexx bars

[55stone]

Looks good cant wait to see more

[400exrider69]

me either

[jcs003]

looks like a good start.

[exracer416]

http://img.photobucket.com/albums/v687/exwoodsracer416/100_0447.jpg
+1 houser stem
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0446.jpg
the big gun before its polished
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0445.jpg
std bore 11:1 piston
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0444.jpg
the pink maier hood

[exracer416]

ok time to pick the tools back up on this project, dont mind the dust all the parts will be cleaned after test fitting

yfz450 calipers stainless steel lines and a 450r brake lever,
http://img.photobucket.com/albums/v687/exwoodsracer416/100_1572.jpg
motor and the pipe ill get closer pics of the polished silencer soon
http://img.photobucket.com/albums/v687/exwoodsracer416/100_1575.jpg
installed the polished flexx bars, need to go over them again and clean the fingerprints off
http://img.photobucket.com/albums/v687/exwoodsracer416/100_1574.jpg

[exracer416]

seat cover, graphic kit
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0387.jpg
pic of the stainless tie rods, and polished flexx bars
http://img.photobucket.com/albums/v687/exwoodsracer416/100_0440.jpg

[TRXRacer1]

On the stem clamp zerk idea did you drill the bushing too so the grease can get to the stem?

[CJM]

Where did you get those pegs?

[ridein'red7]

where did uget the grapixs from

[exracer416]

yes i drilled 4 holes around the bushing, the pegs are blingstar notorious pegs, and the graphic kit was from ebay

[exracer416]

new case saver and 250x clutch cable
http://img.photobucket.com/albums/v687/exwoodsracer416/100_1584.jpg
gonna run spider grips isntead of pro tapers
http://img.photobucket.com/albums/v687/exwoodsracer416/100_1581.jpg
im a taller rider so i wanted to ge tthe bars a little farther away from me so i put 2 a-arm bushings behind the setm clamp.
http://img.photobucket.com/albums/v687/exwoodsracer416/100_1585.jpg

and a teaser photo
http://img.photobucket.com/albums/v687/exwoodsracer416/100_1583.jpg

[chevella]

I like the stem clamp zerk fitting. That will be next on my list of mods.

[mjc400ex]

Why do you use a 250x clutch cable?
Is it longer?
I hate that mine gets cooked on the headers unless you zip tie it to something.

[sc400ex_rider]

Originally posted by mjc400ex
Why do you use a 250x clutch cable?
Is it longer?
I hate that mine gets cooked on the headers unless you zip tie it to something.

yes

[PaRedneckRiders]

i really like the idea of getting the bars out farther, when i stand up it seems like i have to lean back to hold on the bars and just cant be comfortable when standing because it seems like my bars arent far enough out

who did the p&p head job for you?

[exracer416]

a local expert flat track rider did the port and polishing, he know what hes doing cost a cool 125 bucks, the quad feels great to sit on i also have a gt thunder link on the rear witha stock shock and it seems very plush