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NacsMXer
01-14-2010, 05:27 PM
Well it's the peak of rebuild season and I thought i'd share what i've been working on for the past few months. This is my first time doing a ground up rebuild so i'm pretty pumped about it :macho

The main reason for this build was to replace the frame. A few years ago, I cartwheeled the quad pretty good after loosing it in a whoop section in 4th gear. The stem was trashed and the upper frame hoop that supports the stem was slightly pushed down on one side. The frame also had stress cracks in the tubes near the shock mounts that had been "band aid" welded and painted. While rideable, I knew the frame wasn't perfect anymore.

NacsMXer
01-14-2010, 05:30 PM
So I started the build by acquiring a 2006 frame for cheap off Ebay. It had superficial paint defects, but was straight and a perfect donor frame. I then bought a BARE performance gusset kit and had it professionally TIG welded in. I took measurements prior and had the gusset kit modified in places so I wouldn't have clearance issues with my stabilizer, skid plate brackets, air scoops, etc.

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0487.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0493.jpg

NacsMXer
01-14-2010, 05:33 PM
I then started tearing down the quad, bit by bit.

Subframe stripped down, ready to be removed.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0479.jpg


Rearend torn off
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0502.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0517.jpg

Miami_Vice454
01-14-2010, 05:34 PM
looking good. what kind of plans do you have for everything else?

NacsMXer
01-14-2010, 05:36 PM
Originally posted by Miami_Vice454
looking good. what kind of plans do you have for everything else?

Thanks! Still going with the posting so stay tuned :D

NacsMXer
01-14-2010, 05:38 PM
Front end taken off and misc. pieces starting to be removed.

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0522.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0524.jpg

NacsMXer
01-14-2010, 05:40 PM
My growing parts pile :p

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0546.jpg

NacsMXer
01-14-2010, 05:51 PM
I then picked up a new acquisition off a member on here. A Roll Design +1.5 swinger. Should go perfectly with my +1 front end and get my wheelbase correct again :)

A little worn in spots, but all in all not all that bad.

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0382.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0384.jpg

NacsMXer
01-14-2010, 06:00 PM
A little worn, just won't do :p
So I sent the swinger off to Pappy and had him work his PC magic on it and install a new Pivot Works bearing kit :devil:

I then decal'd it up to my liking to get the point across lol :cool:

Candy blue
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0480.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0482.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0481.jpg

vs. stock
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0512.jpg

NacsMXer
01-14-2010, 06:05 PM
That's all the uploading I got for tonight guys, should be back tomorrow with more.

KISSmyACE
01-14-2010, 08:13 PM
sexy swinger... can't wait to see what you're gonna PC the frame

Honda#4
01-14-2010, 10:28 PM
Looking pretty darn sweet there, brings back memories for me. Swinger looks amazing.

jcs003
01-15-2010, 01:56 AM
looks good.

bkelley
01-15-2010, 02:58 AM
Nice, love a good rebuild thread. Can't wait to make my own.

IRISH-RACER-14
01-15-2010, 10:49 AM
its about time someone is rebuilding a 400ex and not a 450! 400ex seem 2 be dying out but i still love them

Shawthy33
01-15-2010, 10:54 AM
I'll tune in, always believed that Honda's should stay Red but that blue color on the swinger pops....

NacsMXer
01-17-2010, 04:51 PM
Thanks a lot guys, glad you like it so far! Yep, still reppin the 400 and proud of it :p


Well, here I got the frame and sub all sandblasted. I had to pay an arm and a leg to get it done since there's only one place around me that does it :mad:

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0529.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0539.jpg


Close up of gusset welds (yep, the sandblasters missed a spot)
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0542.jpg

NacsMXer
01-17-2010, 04:54 PM
More parts

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0545.jpg

NacsMXer
01-17-2010, 04:56 PM
Stroker BEAST with the big 16T on it :devil:

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0544.jpg

NacsMXer
01-17-2010, 05:05 PM
After much debating, and a lot of Photoshop help from you guys, I had to choose what color to PC the frame. I thought about black, white, candy blue, and red. But then I decided to try something different.









This is Caswell Xtreme Chrome with Tiger Drylac Superdurable Clear over it. Very happy with the outcome :cool:

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0579.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0576.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0583.jpg

NacsMXer
01-17-2010, 05:07 PM
Indoors it's like a shiny gray/silver, but out in the sun it really pops

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0582.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0574.jpg

nastyrider17
01-17-2010, 05:09 PM
Wow that looks great. I can't wait to see it when it's done.

NacsMXer
01-17-2010, 05:13 PM
And some Tiger Drylac Candy Blue on the motor mounts to go with it....

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0647.jpg

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0648.jpg

hondaking52
01-19-2010, 06:36 PM
finally doin a build up of ur own there eh bud!, haha. swinger looks good and a chrome frame is deff a rare thing to see!, so is this just a cosmetic rebuild or you got some perf plans to? keep us posted!,

Nac's22
01-20-2010, 12:47 PM
Looking good so far... always was one of my favorite 400ex. Maybe one day when I get money i can finally pull mine out of the corner and get it done.

NacsMXer
03-24-2010, 04:09 PM
Bringin this back from the dead. Holy crap it's been a while. I appreciate the comments guys :)

hondaking52, mostly cosmetic stuff as an "excuse" while everything's apart. The motor's already built up as it can get. I do have a stage 3 Hotcam on the way though as a last minute change.

Been working on it on and off for a LONG time. No big rush on it after all. Had a bunch of electrical issues so far because of the powdercoat. Frame to subframe no good ground, then no good ground from motor to frame. Finally got juice after a bunch of grinding in strategic locations.

Also had plenty of fitment issues so far because of the 2 stage powder coat. Everything was thicker than before so major components, bolts, you name it didn't want to bolt up like stock. Again, lots of grinding/filing of the powder took care of that. Very tedious process that I had to find out about the hard way :ermm:

ok on with the progress...

NacsMXer
03-24-2010, 04:14 PM
Start of rebuild..

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0624.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/?action=view&current=DSC_0624.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0663.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/?action=view&current=DSC_0663.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0655.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/?action=view&current=DSC_0655.jpg)

NacsMXer
03-24-2010, 04:19 PM
Sent my OEM PEP ZPS rear to Seth at SF Racing for a rebuild/revalve to match the +1.5" swinger.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0653.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/?action=view&current=DSC_0653.jpg)

Had my CT Hi-output header "chrome" ceramic coated.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0611.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/?action=view&current=DSC_0611.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/DSC_0612.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/?action=view&current=DSC_0612.jpg)

NacsMXer
03-24-2010, 04:25 PM
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0101.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0101.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_01062.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_01062.jpg)

New OEM linkage
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0110.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0110.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_01072.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_01072.jpg)

NacsMXer
03-24-2010, 04:28 PM
Almost a roller...
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_01223.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_01223.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0128.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0128.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0129.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0129.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0126.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0126.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0127.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0127.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0130.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0130.jpg)

NacsMXer
03-24-2010, 04:36 PM
How I modded the 2006 wiring harness bracket to fit my 2000 wiring harness connectors. Polished CCP stabilizer :cool:
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0117.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0117.jpg)

New Tag 40 tooth rear sprocket and DID 96 link ATV X-ring chain. Went from 16/39 to 16/40, hoping to get a little more pull out of the corners.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0113.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0113.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0112.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0112.jpg)

NacsMXer
03-24-2010, 04:40 PM
Major components pretty much done
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0160.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0160.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0157.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0157.jpg)

NacsMXer
03-24-2010, 04:44 PM
New headlight harness, the wires on the old one rubbed through. Bend the helmet holder bracket on the stem back!
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0164.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0164.jpg)

New side covers for the "frog eyes"
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0165.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0165.jpg)

Higher cranking amp Yuasa YT12A-BS. The factory Yuasa went an amazing 10 years before it started to die! Thanks Pappy for the hookup.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0166.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0166.jpg)

NacsMXer
03-24-2010, 04:51 PM
My OEM fronts were getting a bit egged out and wobbly from years of MXing them. So I picked up some Hiper Tech 3 non-beadlock fronts in 4+1 offset.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0170.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0170.jpg)

Also bought some "new to me" billet hubs from Hardkor Engineering. The tapered automotive style bearings spin much smoother than stock.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0192.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0192.jpg)

Mated with the Tech 3's...badass combo
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0200.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0200.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0178.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0178.jpg)

NacsMXer
03-24-2010, 04:57 PM
Was a pain in the ACE getting the stock hubs off lol. Had to use a puller on it and it still put up a fight. Ended up pulling the inner bearing right out of the hub. Was fun getting the bearing off the spindle stud! Ironically, the other side slid right off like butter :rolleyes:
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0182.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0182.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0184.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0184.jpg)

NacsMXer
03-24-2010, 04:59 PM
Then I was finally able to clean up the studs and grease with Mobil 1.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0195.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0195.jpg)

Mounted up
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/tripletapcordmmyess.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=tripletapcordmmyess.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0278.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0278.jpg)

NacsMXer
03-24-2010, 05:02 PM
Last minute powder choice...candy blue on the timing plugs and clutch cable bracket.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0185.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0185.jpg)

Got some locking lug nuts for the fronts off Ebay.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0258.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0258.jpg)

NacsMXer
03-24-2010, 05:03 PM
Got the wheels mocked up on the hubs for a sneak peek. Sweet.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0227.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0227.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0238.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0238.jpg)

NacsMXer
03-24-2010, 05:06 PM
Then I decided to try out some Razr Cross tires for the first time.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0224.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0224.jpg)

And mounted..
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0261.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0261.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0304.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0304.jpg)

NacsMXer
03-24-2010, 05:08 PM
Compared to Kenda Klaw 20x6-10. I lost a little width with the new rims/tires.
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0311.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0311.jpg)

I'm liking the new rolling stock!
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0332.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0332.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0321.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0321.jpg)

Honda#4
03-24-2010, 05:09 PM
Damn Nice man, let me know how those hardkor hubs are, wish I still had money to buy a front and rear set.

Just a note if you wanted to dress up your throttle and brake covers hardkor makes the covers in blue.

NacsMXer
03-24-2010, 05:09 PM
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0320.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0320.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_03152.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_03152.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0330.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0330.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_03142.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_03142.jpg)

NacsMXer
03-24-2010, 05:15 PM
Finally finished, i'm loving how it came out!
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0368.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0368.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0360.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0360.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0357.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0357.jpg)

NacsMXer
03-24-2010, 05:17 PM
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0361.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0361.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0369.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0369.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0382.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0382.jpg)

NacsMXer
03-24-2010, 05:19 PM
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0367.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0367.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0381.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0381.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0373.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0373.jpg)

NacsMXer
03-24-2010, 05:21 PM
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0380.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0380.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0386.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0386.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0390.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0390.jpg)

NacsMXer
03-24-2010, 05:23 PM
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0379.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0379.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0389.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0389.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0391.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0391.jpg)

NacsMXer
03-24-2010, 05:24 PM
http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0365.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0365.jpg)

http://i656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/DSC_0374.jpg (http://s656.photobucket.com/albums/uu289/nacsmxer/Rebuild/Rebuild%20part%202/?action=view&current=DSC_0374.jpg)

project400ex19
03-24-2010, 06:16 PM
looks awesome! nice job

Pipeless416
03-24-2010, 06:41 PM
QOTM :macho

grassman
03-24-2010, 06:45 PM
By far the nicest ex Ive ever seen... I love the gen 1 plastics and Im a big fan of Nac's ( I bought my first wheeler from Nac's back in 93). It just looks badass... very nice!

Miami_Vice454
03-24-2010, 07:53 PM
WOW you and pipeless have the nicest 400s everrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr

NacsMXer
03-24-2010, 09:24 PM
Originally posted by Honda#4
Damn Nice man, let me know how those hardkor hubs are, wish I still had money to buy a front and rear set.

Just a note if you wanted to dress up your throttle and brake covers hardkor makes the covers in blue.

Thanks man I will let you know once I get some more ride time on them. I couldn't afford them new, so I got them at a fraction of the cost on Ebay used for 125. Repacked the bearings with Mobil 1 and put in new seals and she rolls pretty nice. I did see those covers from hardkor. I already have the billet Nac's covers but that's a good idea, I could have them done in candy blue to match like yours.

NacsMXer
03-24-2010, 09:36 PM
Originally posted by project400ex19
looks awesome! nice job

Thanks a lot man!


Originally posted by Pipeless416
QOTM :macho

hmm..maybe i'll give next months a shot if it's eligible :chinese:


Originally posted by grassman
By far the nicest ex Ive ever seen... I love the gen 1 plastics and Im a big fan of Nac's ( I bought my first wheeler from Nac's back in 93). It just looks badass... very nice!

I appreciate that, that's awesome you bought your first quad from them! I didn't even know what a "sport" quad was in 93 haha...I thought all four wheelers were like utilities. Yeah I love staying true to the original 400 look while putting a modern spin on it.


Originally posted by Miami_Vice454
WOW you and pipeless have the nicest 400s everrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrr

Haha thanks! The quad has come a long way from bone stock off the showroom floor in 2000 that's for sure :p

Nac's22
03-24-2010, 10:13 PM
Came out pretty sweet man! The new owner of Nac's is one of my best friends so its always nice to see stuff like this.

tsaun987
03-24-2010, 10:53 PM
holy. crap. Nicest ex I have ever seen. Absolutely sick!

riotact
03-25-2010, 07:19 AM
Sweet build!!! Where did you send your header to have the ceramic chrome coating done?

bkelley
03-25-2010, 10:10 AM
You have my vote if it goes up for QOTM. Very awesome quad.

bbender85
03-25-2010, 10:25 AM
love it. well done.


are you keeping the rear rings red?

rob_990
03-25-2010, 01:55 PM
DANG!!!!! thats one of the nicest 400s ive ever seen!

jay80
03-25-2010, 02:05 PM
looks good

NacsMXer
03-25-2010, 04:36 PM
Thanks guys! :cool:

Nac's22, that's cool i'm so glad Nac's didn't officially go under.

The header I had done at a local powder coating shop.

And yes I am going to keep the rear rings red. I debated getting blue ones, but I think the red accents the graphics and the overall "Nac's color scheme" of the quad (white, red, blue, black). It's different.

I might give it a go for QOTM, but man, there's some stiff competition already. SICK quads for April!

jay80
03-25-2010, 04:56 PM
Definitely worthy of QOTM, I love the fact that it still has head lights.
Just need some better pics of it to really stand out.

Motoman723
03-25-2010, 10:25 PM
wow dude...I LOVE THE BIKE!!! That thing looks sick...have you thought about Razr Cross tires on the rear? If you do end up getting them I'd like to hear what their like!!!

RustyStunts
03-26-2010, 06:40 AM
hey nacs the quad looks great!!! im also from chicago, orland park to be exact...i see your also from around here...where do you ride around chicago? i just ride some trails and the chicago mx track?

RustyStunts
03-26-2010, 06:49 AM
looks like my quad only much nicer lol

http://i39.photobucket.com/albums/e198/StunnaDeluxe/IMG_0471-1.jpg

riotact
03-26-2010, 07:20 AM
Originally posted by NacsMXer
Thanks guys! :cool:

Nac's22, that's cool i'm so glad Nac's didn't officially go under.

The header I had done at a local powder coating shop.

And yes I am going to keep the rear rings red. I debated getting blue ones, but I think the red accents the graphics and the overall "Nac's color scheme" of the quad (white, red, blue, black). It's different.

I might give it a go for QOTM, but man, there's some stiff competition already. SICK quads for April!

Would you happen to remember what the name of the powder was called?

NacsMXer
03-26-2010, 05:12 PM
Originally posted by riotact
Would you happen to remember what the name of the powder was called?

It's ceramic coating, not a powder. I'm not sure what this guy uses, but he has some different colors for the ceramic.


Originally posted by jay80
Definitely worthy of QOTM, I love the fact that it still has head lights.
Just need some better pics of it to really stand out.

Yeah me too, I feel like the headlights are the "soul" of the 400EX haha :D


Originally posted by Motoman723
wow dude...I LOVE THE BIKE!!! That thing looks sick...have you thought about Razr Cross tires on the rear? If you do end up getting them I'd like to hear what their like!!!

Thanks man! Still got some life in the Kenda rears so I haven't thought about switching yet. I've heard good things about the fronts, but mixed opinions on the rears. Some like em some don't. Rider preference I guess.


Originally posted by RustyStunts
looks like my quad only much nicer lol


Hey nothing wrong with yours man, I like your fender cut! Just needs a good cleaning in that pic :blah:

BamBam730
03-27-2010, 06:32 AM
Beautiful machine NacsMXer

BamBam730
03-27-2010, 06:32 AM
Beautiful machine NacsMXer

Jessem24
03-27-2010, 07:34 AM
your quad is pure SEXY. one of my favorites on this site hands down! GREAT JOB :eek2:

honda01400ex
03-27-2010, 10:29 AM
that quad is beautiful!!!!