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View Full Version : 400ex Jetting !!!Help!!!



tsargent4
07-17-2008, 06:02 PM
I have a 2003 400ex with a fresh build on it that includes: JE 10.8:1 (416cc) piston kit, Hotcam stg 2 race cam, Uni air filter w/ lid on, FMF Powerbomb header and Powercore 4 slip on. I live in southern (Bedford) Indiana and as of right now I am running my carb with a 165 Main, 40 pilot, and needle on 3rd slot. I have done trial and error continuously and can still not getting my jetting right. I have tried running a spark plug that is a step hotter and I do run 50/50 fuel (110 race fuel and 94 octane). Once the motor gets good and hot and I let it sit and idle for about 15 seconds it wants to idle down and die(It's not in the idle screw though, I am thinking I need a bigger pilot jet). Also when climbing a fairly big hill in 2nd gear it wants to lose momentum to the point I have to go wide open throttle to get up the hill, but it still struggles. My question is this, what jetting should I have? or try? do I need to get a DynoJet kit or FMF Power up kit? It is to the point I can't ride because I don't want to blow a fresh build just because the wrong jets were used. Any suggestions or help would be appreciated. I am looking for an answer from someone who KNOWS what they're talking about, not stupid answers. Thanks.

440exnacsracer
07-27-2008, 11:34 PM
ive never jetted a 416, but it sounds like the main jet could be a little lean. have you done a plug check on it yet? as far as powerup kits,... they help as far as power goes, but no you dont need one. you can always jet correctly with factory kehein jets
id prolly go to a 42 on the pilot as well