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mak400ex
08-18-2007, 11:25 AM
Aftermarket Handlebar Relocate cover Ignition switch, Neutral and Reverse lights


I installed the following - Lonestar Anti-vibe Steering stem and clamp with Pro Taper SE - high handlebars. Here’s what I did on Relocating the Ignition switch, Neutral and Reverse lights. After you have your aftermarket bar installed, remove the Ignition switch, Neutral and Reverse lights from the stock cover, Remove the nose cover it just pops off, I mounted the Ignition switch, Neutral and Reverse lights on the front top sides of the left and right fenders - (SEE PICS FOR LOCATIONS) the Ignition switch is centered on the flat part of the top side of the fender mark it and then drill a 1” hole this hole will need to be notched just look at your Ignition switch barrel its about 1/16 notch. Push it thru the plastic fender until it snap into place then plug in the wiring. For the Neutral and Reverse lights remove the lens from both they just pop out - (SEE PICS FOR LOCATIONS) Neutral and Reverse lights are centered on the flat part of the top side of the fender mark it and then drill a 5/8” hole I put my rev light on the side with my rev switch and the neutral light on the side I mounted my ignition switch. With the lens out push thru the rubber part of the assembly thru the inside wall of the plastic put a little spit on the lens cover lip and push it in, now repeat this for the other side – just make sure when you are drilling the hole the you have clearance to mount these items – look a the pics closely that I have attached you will see it’s a tight fit but this set up looks clean and you have no problem seeing the lights. If you need more info and or give me some feedback just add a comment to this post.

http://i155.photobucket.com/albums/s301/mikody/IMG_0090.jpg

http://i155.photobucket.com/albums/s301/mikody/IMG_0094.jpg


the notch is in gold- file it out
http://i155.photobucket.com/albums/s301/mikody/IMG_0095.jpg

http://i155.photobucket.com/albums/s301/mikody/IMG_0097.jpg

http://i155.photobucket.com/albums/s301/mikody/IMG_0099.jpg

http://i155.photobucket.com/albums/s301/mikody/IMG_0100.jpg

http://i155.photobucket.com/albums/s301/mikody/IMG_0102.jpg

http://i155.photobucket.com/albums/s301/mikody/IMG_0140.jpg

http://i155.photobucket.com/albums/s301/mikody/IMG_0190.jpg

mak400ex
08-21-2007, 06:58 PM
bump

AtvMxRider
08-21-2007, 07:09 PM
Cool looks good:macho

08-21-2007, 08:34 PM
looks great, looks good enough to hve come stock like that awesome job. Yamaha have the key on the side factory but nvm that cause Honda is better :)

JBacon
08-24-2007, 01:10 PM
so can someone tell me how i get my ignition on my 250ex in the custom panel hole i had made? It sounds as like mak400ex unplugged the wiring then plugged it back in as soon as you got the ignition clicked in the hole? thanks for help in advance, i need to know!;) :D

JBacon
08-24-2007, 01:11 PM
so can someone tell me how i get my ignition on my 250ex in the custom panel hole i had made? It sounds as like mak400ex unplugged the wiring then plugged it back in as soon as you got the ignition clicked in the hole? thanks for help in advance, i need to know!;) :D

JBacon
08-24-2007, 01:11 PM
so can someone tell me how i get my ignition on my 250ex in the custom panel hole i had made? It sounds as like mak400ex unplugged the wiring then plugged it back in as soon as you got the ignition clicked in the hole? thanks for help in advance, i need to know!;) :D

mak400ex
08-24-2007, 05:42 PM
Yes just run down the wire from the key barrel to the wire clip you have to push out on the tab then just pull it out, then push the key berrel thru your panel and plug the wire back in .


let me know if you need more help my son has a 250ex.

mak

JBacon
08-24-2007, 07:22 PM
thanks man i actually figured it out. I had someone fab me a custom plate for everything, its awesome....:devil:

mak400ex
08-24-2007, 09:58 PM
That looks great - what handlebars do you have mounted?

mak400ex
08-31-2007, 01:42 PM
Originally posted by FoxHondaRider
looks great, looks good enough to hve come stock like that awesome job. Yamaha have the key on the side factory but nvm that cause Honda is better :)

Thanks for the thumbs up :D

09-05-2007, 11:32 AM
you did a great job what handelbars?

mak400ex
09-12-2007, 06:26 PM
se pro taper

mak400ex
11-02-2007, 08:49 PM
Post up some pic's of this mod I know most of us has had to relocate the cover Ignition switch componets when moding the handle bars.