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View Full Version : 07 Kicker XC Race Quad Build



Dave400ex
03-07-2007, 02:53 PM
My build is well under way and I should be able to finish most of it up next week. I am still waiting on a few parts to show up, the biggest being my Flexx bars from Fasst that I sent in for a bar rebuild. My ASV C5 clutch perch should show up this week from DeRisi and then I will just be waiting on the new Rath XC bumper, Rath nerfs, and kill switch to come from Houser.

Stock

Dave400ex
03-07-2007, 03:00 PM
Tore down

Dave400ex
03-07-2007, 03:01 PM
Some of the Parts before PC

Dave400ex
03-07-2007, 03:04 PM
Gloss Black and Molycoat parts. All work was done by Pappy at BK Performance.

Dave400ex
03-07-2007, 03:08 PM
Front End

Dave400ex
03-07-2007, 03:11 PM
Front End a little farther away

Dave400ex
03-07-2007, 03:13 PM
Rear End. I think everything in the rear has a coating on it except for the Carrier and bolts Pappy polished.

Dave400ex
03-07-2007, 03:15 PM
Polished HMF full system

Dave400ex
03-07-2007, 03:16 PM
Last picture. This is how it sits for now until I get my bars back, etc. I have a lot of odds and ends to finish up as well as going over all the bolts/nuts again.

TWISTED DINLI
03-07-2007, 03:18 PM
thats awesome lookin. lookin good.

honda4life72
03-07-2007, 03:38 PM
i like the color combo on the elka springs

exrider44
03-07-2007, 04:33 PM
Looks great, I agree the shock springs are sweet looking. Pappy does great work

Pappy
03-07-2007, 04:47 PM
looks good dave!

lumi
03-07-2007, 07:19 PM
wow looking great dave...

im not a big airfilter guy lol what kinda filter is that.. did the screen come with it... at least it looks like a innner screen..


that hmf is looking so sexy... mine might go on order next month.



thanks
-lumi

JoE4554
03-07-2007, 08:06 PM
It looks so sweet....i want a 450r so bad...i wanna get rid of my 300ex lik right now because of your r!!!!!!!!!

Ty's400
03-07-2007, 08:43 PM
Originally posted by lumi
wow looking great dave...

im not a big airfilter guy lol what kinda filter is that.. did the screen come with it... at least it looks like a innner screen..

Those are UNI filters and yes they come with that cage that goes inside the filter to add strength to it. You guys should see these parts in person. They are amazing!:D

Dave400ex
03-07-2007, 08:56 PM
Thanks guys. I can't wait to get it done.

Lumi those are UNI filters. They come with the screen and clamps. Not bad for $26.

quadgod440ex
03-08-2007, 05:53 AM
Where are you guys gettin the uni's with screens and clamps ? I got mine for $30 and it didnt come with a screen or clamp , just a filter ? hmmmm Fill me in please

Dave400ex
03-12-2007, 10:03 PM
I ordered both of those filters from C&D Racing.

I got my ASV perch Friday and talked to Cole from Fasst today and my bars were suppose to ship today 3 day air so I have them for the weekend. I hope to finish it up this weekend!

treadway47025
03-13-2007, 10:24 AM
I got on c&D's website and couldnt find the uni filters anywhere.

400exMO
03-13-2007, 11:53 AM
looking good!
man I didn't realize 450s had that much electical crap.

Dave400ex
03-13-2007, 04:31 PM
Give C&D a call and they will help you out on the filters.

Dave400ex
03-20-2007, 07:15 PM
I have it pretty much finished up. All I have to do is cut the front plastic and check my ride height, then go over everything after some time.

My Douglas Shamrocks and skid plates are all that are missing. I'll get some pictures with it ready to race Saturday or Sunday.

Dave400ex
03-20-2007, 07:18 PM
Front

Dave400ex
03-20-2007, 07:22 PM
Rear.

Gray33
03-20-2007, 07:22 PM
may i ask how much u put into this theres a 450-r down the road selling for 3000 but needs some work...

Dave400ex
03-20-2007, 07:24 PM
Side. I'm loving the Rath products!

Dave400ex
03-20-2007, 07:30 PM
Originally posted by Gray33
may i ask how much u put into this theres a 450-r down the road selling for 3000 but needs some work...

LOL. I think with the Quad included there's around $15,000. :eek2:

shizzytrx450
03-20-2007, 08:27 PM
very nice:eek2: :eek2:

Ty's400
03-20-2007, 08:30 PM
Pictures don't do justice for all of the sweet detail he has on this thing. Nearly everything is coated (powdercoat or molycoat) and it looks sweet!

shizzytrx450
03-20-2007, 08:30 PM
Originally posted by Dave400ex
LOL. I think with the Quad included there's around $15,000. :eek2:


$15,000:eek2: :eek2: :eek2: :eek2: :eek2: :eek2: :eek2: :eek2:

Gray33
03-20-2007, 09:15 PM
so, are you sponserd by anyone because 15.000 dollars is alot but i am only 15 .

I see you have a hmf exausht. Would you recommed hmf because the 450-r i am looking at has a hmf.By the way sweet quad man

Dave400ex
03-21-2007, 11:07 AM
I'm sponsored by Elka, Houser, Precision, IMS, and DeRisi Racing this year. The sponsors help a lot, but it's really not that hard to get to 15,000 if you start adding stuff up. I could still spend a lot more money if I wanted too. I bet there are a lot of 450's on here that have quite a bit more in them then mine.

I like my HMF exhaust. The Rossier and DASA may make more power but I like the HMF, it holds up great too.

xsr_racing28c
03-21-2007, 02:45 PM
Your average race quad is going to have between 12-25K into it once your done. I have added up my yfz with the purchase price and came out to $24700.00 and my 450r has about $17000 into it....

~Jay

Ty's400
03-21-2007, 06:58 PM
Originally posted by xsr_racing28c
Your average race quad is going to have between 12-25K into it once your done. I have added up my yfz with the purchase price and came out to $24700.00 and my 450r has about $17000 into it....

~Jay

I don't know that you could say average:ermm:

Gray33
03-21-2007, 08:28 PM
you guys must be good at racing if you have sponsers woah i cant belive i am talkin to people who have acutal sponsers.!!

Ya, i am getting a 450-r for 4.000 if i am lucky lol that is like how much your suppeson cost lol but it will do for me i will be happy with it

firefighterjosh
03-22-2007, 05:28 AM
Looking good dave!

It looks alot better in person. Expecially those brakes! Pappy did a good job. I love the molly coating or whatever it is called.

You racing any GPS this year david?

See ya sunday!:devil: Hope the king quad don't run over ya.:scary:

Porkchop
03-22-2007, 11:38 PM
that bike looks down right awesome. what type of hood is that? ive been lookin around for one of those!

firefighterjosh
03-22-2007, 11:48 PM
I belive its a miaer hood.

Dave400ex
03-23-2007, 10:44 PM
Thanks guys for all the good comments.

Porkchop, it is a Maier hood.

firefighterjosh
03-25-2007, 07:39 PM
How did the 450 hold up? I was 2 quads behind you on the start in the mud. But the ole KQ just don't go 100MPH in the woods:p

Congrats on the 4th place finish:)

Dave400ex
03-26-2007, 03:57 PM
Seems like it held up pretty good, except my front brakes did quit working, so the calipers are coming apart. Other then that I think it's good, but I won't spec clean it until the weekend. lol

Dave400ex
03-26-2007, 03:58 PM
Other side

firefighterjosh
03-26-2007, 08:07 PM
lets see some muddy pics:D

honda4life72
03-26-2007, 08:08 PM
looks to me like the back sits a little high

Gray33
03-26-2007, 08:23 PM
dude i wish i had that quad it is so kool...but ya so did you do good in your race or what? And nice trailer by the way where do you get all your cash! lol i wish i could work to buy toys like that lol i get stuck with a 2004 blaster
:(

Dave400ex
03-27-2007, 05:02 PM
Here you go Josh.

The back does sit high without anybody sitting on it, but the ride height is set for me on it.

Gray33, I ended up 4th in the race. I was happy since I hadn't rode in 4 months.

Dave400ex
03-27-2007, 05:04 PM
Dang mud, what a mess to clean. lol

Joe400ex
03-27-2007, 05:47 PM
looks good. i really like the way it turned out.

joe400ex

firefighterjosh
03-27-2007, 07:52 PM
LOL...neal asked me where I found all the mud!!:p He said there wasn't suppose to be that much:rolleyes: LMAO

chad502ex
03-28-2007, 07:32 AM
enjoyable thread.

I like the buildup, then race day pictures where it got mud-caked.



have fun and be safe.:macho

Gray33
03-28-2007, 07:37 AM
Where was this picture taken at?

Woah you look like a pro out there man keep up the good work...thats a nice pic...way to see the 450r come in the top 5 how many were in your race>

Dave400ex
03-28-2007, 03:17 PM
Thanks Chad. I don't know how many people asked me if I was going to ride it at the race. lol. I guess they thought it was too nice to race. That's what it was built for.

Gray those pictures were taken in Culver at the first D15 harescramble. As far as looking like a Pro I have a long ways to go before that will happen. lol

Gray33
03-28-2007, 05:12 PM
You have the quad and the look lol so in my opinion you are a pro lol but ya...SO where is that at in indiana or was it somewhere else i live close to the ohio/indiana line. Your quad is like the greastest thing since slice bread man..You have the quad and the cash to become a pro rider lol i mean look how much you put into your quad and ant you sponserd?


GO 450-r ers....

firefighterjosh
03-28-2007, 08:53 PM
Originally posted by Gray33
You have the quad and the cash to become a pro rider lol i mean look how much you put into your quad and ant you sponserd?


Dave pro....Blah:p .............................:uhoh:

Next race next race:devil: No more lining up behind austin:mad:

Dave400ex
03-28-2007, 09:55 PM
Your going to need a lot more then not lining up behind Austin to hold back the Houser, Elka, Precision, Baldwin 450. :eek2:

By the way I got the computer info from Shawn, I was tied for having the fastest lap time in B class. I'm ready this year, I get in shape and I'll be there.

firefighterjosh
03-28-2007, 10:02 PM
I was on two minutes off the fastest lap time:o

I need to work on my first lap times. Everyone else always jumps ahed of me by 5 mins:eek2: Then I gain about 2 mins on everyone. I had a top 5 laptime.

I like the lap time thing. It really shows what 10 secs really does to ya every lap.

I smell.....suzuki...mmm suzuki KQ coming for you next race.:devil:

Edit: We will see what happends this saturday I can race against my own then

Lonestar_R
03-29-2007, 12:59 PM
Dave, the bike looks great. I have a question for you, I think that I saw you somewhere on here that you were using the older style Honda thumb throttle housing and a Tokoyo Mods FCR Spring and a TRX 90 Lever. Am I right? If so what year of TRX 90 lever are you using or does it even matter? Thanks alot

Dave400ex
03-29-2007, 01:27 PM
I don't think the year of the lever matters. You can check with Colby at C&D to be sure, he told me they sell a lot of those setups. After finishing the first race my thumb didn't hurt at all and I had no problems pushing the throttle. The combination of the old throttle with 90 lever and Tokyo mods spring really helped.

Lonestar_R
03-29-2007, 07:49 PM
Dave thanks alot

Gray33
03-31-2007, 10:37 PM
nice man..

Dave400ex
04-01-2007, 08:47 AM
Here's a mods list.

Chassis/Suspension
Elka Elite Fully Adjust Quadrate Fronts
Elka Elite Fully Adjust Dual Rate Rear
Elka Dual Pro Linkage
Houser Maximum Ground Clearance XC A-Arms
Houser +1 Stem
Houser Oversize Handlebar Clamps
Flexx Handlebars
Precision Racing Steering Stabilizer
Streamline Front & Rear Brake Lines
Lonestar Anti-fade Locknut
Lonestar XC Axle (-2 +1)

Body
Rath XC Front Bumper
Rath Pro Peg Nerf Bars
PRM .190 Full Chassis Skid
PRM .250 Z-Plate Swingarm Skid

Handlebars/Controls
ASV C5 Clutch Perch
Old Style Honda Throttle
90 Thumb Throttle Lever
PowerMadd Handguards with Wraps
Spider Grips

Engine/Carb
Baldwin XC Cam
HMF Sport Series Full Exhaust
HMF Adjustable Needle
Baldwin 06 Needle Parts
White Brothers Adjustable Fuel Screw
55 Leak Jet
Tokyo Mods Less Tension Throttle Spring
Boyesen Quickshot
HRC Sub Harness
UNI Air Filters
EHS Racing Airbox Lid

Other
Pappy (BK Performance) Molycoat and Powdercoat Work
Douglas Shamrocks with Razr 2 Fronts Razr 6 Ply Rears
Noss Case Saver
Maier Front Hood
LSR P-Brake Block Off
Pro Design Kill Switch

Ty's400
04-01-2007, 09:21 PM
Looks like a bunch of junk if you ask me!:rolleyes:

firefighterjosh
04-01-2007, 09:26 PM
Originally posted by Ty's400
Looks like a bunch of junk if you ask me!:rolleyes:
X2:macho