parts list to add a kicker to er

[ieatglue]

2 Pinion (28T) 28211-HP1-670 1
3 Plate, Kick Stopper 28215-HP1-670 1
4 Ratchet 28221-HP1-670 1
5 Spring 28223-HP1-670 1
6 Gear (31T) 28231-HP1-670 1
7 Collar 28232-HP1-840 1
8 Plate 28233-HP1-840 1
10 Spindle 28251-HP1-840 1
11 Spring 28261-HP1-840 1
12 Collar 28282-HP1-840 1
13 Bolt, Flange (6x14) 90004-GHB-620 1
14 Washer (14mm) 90451-PC9-000 1
15 Washer B (22mm) 90455-ML7-000 1
16 Washer (27x20x1) 90554-728-940 2
17 Bearing (22x29x10) 91007-HP1-671 1
18 Bearing, Needle 91105-KN7-671 1
19 Bolt, Hex (6x16) 93301-06016-0A 2
20 Circlip (19mm) 94510-19000 1
22 Gear (25T/13T) 28240-HP1-840 1
23 Arm, Kick Starter 28300-HP1-840 1
19 Bolt, Kick Joint 28306-MEN-670 1
seal 91204-KF0-003 1
gasket 11394-HP1-600 1
optional 05 kickstart arm 28300-HP1-000 its $60 cheaper an works the same

this is a complete list

this can be done for less then $320 if you use the 04-05 kickstart arm

[mikesbikes09]

thanks just ordered it hard is it man

[lumi]

the install is pretty simple the hardest part is taken the clutch basket/pressure plate off..... torque wrench, standard tools,service manual, should go a long way in helping in the install.


hey sponge looks like eveything is there, u can also add a new clutch basket locking tab, some people change em and some dont, its required by honda to change to do a proper install.

other issues have been solved imo with the kicker install as in decomp setting as it seems the stock er decomp setting is fine as ur foot can kick over faster than ur e-start the balance seems fine. i havent heard of a ideal psi as of yet..

the other issue being the kicker interfereing or engaging the starter clutch or assembly hasnt been cleared up 100% but some sources say it will not engage or effect the starter clutch/mechanism at all the same goes for bump starting, but one source has admitted to seeing problems of the e-start second hand from doing the dual start setup.. so i hope someone can clear that up as it seem the starter clutch never engages if u were to kick it over or bump start it?

-lumi

[czrider263]

i love my er converted to a kick. it makes starts alot easyer!

[SHIFTx450]

thats sweet. but do u have to swap the sidecase too? i gotta 06 er, all taken apart right now cuz of the starter clutch. weird design. not like a car. but i really wanna put a kick on it, but am spoiled from the elec. its just nice to kno u gotta backup plan b if something fails..

[czrider263]

no you don't have to swap cases. all you have to do is pop out that little back thing where the kick goes.

[spincr4hire]

My starter clutch just crapped out so I'm going to do this conversion while getting it fixed.

[czrider263]

Originally posted by spincr4hire
My starter clutch just crapped out so I'm going to do this conversion while getting it fixed.

good idea. in the cold my er doesn't like to start but one kick and it fires up.

[Houser450]

if you add the kickstart to the er can you do away with the battery and all the other electric start parts. is there a plug for where the starter goes in.

[lumi]

yes.^



-lumi