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DEVINF450R
11-19-2006, 07:27 PM
My frame is cracked on the top rail weld above and behind the motor. has anyone else had this problem and the best way to fix it. I need it strong enough for racing mx

Pappy
11-19-2006, 07:32 PM
very common


have the area repaired and over plated

DEVINF450R
11-19-2006, 07:39 PM
where would I go to do that or can I have a normal welder just weld us some pipe over it or something?

Pappy
11-19-2006, 07:46 PM
Locally is always best for the sake of shipping, but a tear down and gusset is probably in order if your going racing.

Burgard handled this problem in relatively simple fashion. By splitting a piece of chromoly (not necassary to be chromoloy) and clam shelling the area after the crack was fixed. This is one I did in the same manor.

Most gusset kits (most) address this are when the kit is welded in. It is the first area to usually crack on a 450r

DEVINF450R
11-19-2006, 08:11 PM
any pics of that gusset kit you sell (installed)

Pappy
11-19-2006, 08:15 PM
I dont have any real good pics that highlight the gusset kit

Pappy
11-19-2006, 08:17 PM
.

Moto49X
11-19-2006, 08:17 PM
thats a very common spot.

I broke mine there then got it gusstted (had over 10 cracks).

Then it cracked there again after being gussetted.

DEVINF450R
11-19-2006, 08:17 PM
nice PC job there Pappy. I wouldn't mind gettin a PC job done too

DEVINF450R
11-19-2006, 08:20 PM
Hey there Moto 49, I'm district 18, and have ran a few up at Crossroads...I think I cracked it and bent my axle on the downhill triple there

DEVINF450R
11-19-2006, 08:39 PM
yeah and the take off isn't square, it kinda rounds off on the left side so if you hit it there it kicks the right side MUCH highe...landed on my left rear wheel, bent the axle and cracked my frame :(