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300excrazy98
07-28-2006, 05:23 PM
Guys how hard do you think it would be to assemble a whole 250r bottom end?

I am thinking or buying a disassembled engine and i was wondering if anybody would be able to assemble the whole thing from scratch...

and if anybody could do it for me i would pay $$$
250R-Dee
07-29-2006, 04:41 AM
Go to everything2stroke.com and download the manual for the TRX250R. They have both the shop manual and the parts manual. You will need winzip9.0 because the zipped file is spanned.

If you have tools, do it yourself so you will have a better understanding of your equipment.
zedicus00
07-29-2006, 06:32 AM
yeah get the manual and do it yurself, if you need help ask on here we now lots of tips and tricks to make it go easier. the clutch nut is 37mm. i had to go out an buy a socket for that huge thing. everything else is fairly standard.
lee37vernon
07-29-2006, 06:56 AM
i 3rd that .. its no hassle AS LONG AS ITS ALL THERE !! also do yourself a favour and buy a clutch holding tool , its so cheap , my unorthodox way of holding it has chewed my front sprocket cause i could'nt be bothered to wait for it to arrive .

( big vice ):devil:
300exQuadracer
07-29-2006, 08:36 AM
Originally posted by lee37vernon
also do yourself a favour and buy a clutch holding tool , its so cheap


take a old clutch steel and weld a bolt to it so it fits through the basket, then you can hold the inner hub to take the nut off
chris642
07-30-2006, 06:23 PM
where in NJ are you? I could help you with it if you need it.
chris642
07-30-2006, 06:24 PM
Originally posted by chris642
where in NJ are you? I could help you with it if you need it, im in bloomfield, NJ.

whoops, i hit quote instead of edit
jarednfischer
07-30-2006, 07:50 PM
I am about ready to do this myself. I just sent everything to the powder coater including the case, I will have a lot more on my website as soon as it is completed.

jareds250r.com
Eddiesanders250
07-31-2006, 05:52 PM
thats exactly how mine looks right now.... And to make things even better were moving so now i get to box it all up....
jarednfischer
07-31-2006, 10:01 PM
oh dude no way, i am leaving mine how it is sitting exactly so i dont forget things!
Eddiesanders250
08-01-2006, 12:35 AM
Just get a manual it makes it alot easier
DPR250R
08-01-2006, 12:07 PM
I live in Northern NJ... near NYC....

If you need a hand let me know....

I have put a bunch of 250R motors together that someone else took apart....

Good Luck


Eric
cell- 201-519-2544