****EDITED JOEX*****

[jokerman_28]

i took my header off today, 3 nuts were orignal and another was not. well, the 3 that were original rusted to the bolts so of course i took them out. on the not so original nut wich was also rusted tight, i snapped the head bolt off... after a few 4 star words... anyone got a good idea how to get a rusted/snapped off bolt out?

[jokerman_28]

****EDITED JOEX*****
its the far right one on the screen

[FoxMxRiders]

when I take apart my header,I put a lot of Wd40 on bolts and also when I torque the nuts

[jokerman_28]

yea, i didnt put it on. i just bought the bike a month or two ago.

[300extreme#8]

u could drill it out but it takes time and prfection, just get a drill bit thats smaller than the bolt but not to small and drill it straight thourgh and back out usually works,but u don't want to get metal shaving in the motor or hit the threads of the hole,

[JOEX]

jokerman_28,

Enough with the foul language:grr:

[jokerman_28]

sorry joe. i guess i'm just used to www.hardcoresledder.com. my bad.

[04TRX400EX]

WD40 works everytime

[j0nhonda400]

First off if you start your bike and heat the stud up it should come out a lot easier. As far as getting the bolt out you can go to sears or tool/hardware store and buy yourself a ez-out. Bring the snapped part with you can you can size up the ez-out you will need. the package that comes with the ez-out has the drill bit size you will need to drill into the stud so the ez-out can do its job. Be careful not to snap the ez-out in the hole you drilled because they are very strong metal and they can be a ***** to drill through. If you didn't want to go that route you can always start with a small size drill bit drill a hole in the center of your stud and just work your way up the drill bit sizes till the stud is drilled out. then get your self a tap and rethread the hole. Good Luck!!

ya, heat it up. then use and ez out, works every time. I have good luck with the short style ez outs.

[6858-400ex]

is there any of the bolt sticking out if so use vice grips

[397ccEX]

EZ OUT should work great

[jokerman_28]

none of the bolt is stickin out. i'll just pick up an ez out.