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View Full Version : 450 R Frame gussets pics



Ex_Rider43
01-30-2005, 07:56 PM
Can someone please post pics of where I need to Gusset it For mx? I cracked my 400ex frame twice in the footpegs area so I think I will gusset it there... but I did a search for the 450r and didnt found something interesting.

Pappy
01-30-2005, 08:02 PM
here are a few areas...


This is right under the front engine mount

Pappy
01-30-2005, 08:03 PM
Front a arm mount area

Pappy
01-30-2005, 08:04 PM
rear a arm mount area

Pappy
01-30-2005, 08:05 PM
area right infront of the stem bearing

Pappy
01-30-2005, 08:09 PM
front shock mount area and really important is the upper frame rail where Honda joined the frame tubes.

Ex_Rider43
01-31-2005, 01:55 PM
yeah I saw some pics of frames breaking at the upper frame rail but I dont know how I should make the gusset there... I mean its a tube there is no angle to put one ??

thanks pappy thats good infos.

RedRacer44
01-31-2005, 05:01 PM
Here's how JH Racing's welder/gussetter did my frame. Its suppose to be copied off the walsh kit, or very similiar too. My frame was broke on the upper frame rails on both sides and he fixed them. Looks factory now...

Anyways...here are the pics!

http://predator.bikepics.com/pics/honda-trx450-04-bikepics-283174.jpg

http://predator.bikepics.com/pics/honda-trx450-04-bikepics-283175.jpg

http://predator.bikepics.com/pics/honda-trx450-04-bikepics-283176.jpg

http://predator.bikepics.com/pics/honda-trx450-04-bikepics-283177.jpg

JH Racing
01-31-2005, 06:33 PM
Chance the only thing we did off of Walsh is the front brace. We wrap the upper rail farther than most other because most of the frames are breaking in front of the area they are gusseting.

Ex_Rider43
01-31-2005, 07:36 PM
ok I see that you are wraping the frame rail... what thickness of metal are you using?

culookn
01-31-2005, 08:12 PM
ive seen people wrap the top frame rail with a 1in inner diamater steel tube that is 1/8 in thick. in the walsh kit, the steel they use is an 1/8 in thick.

kazpr
01-31-2005, 09:31 PM
Ya Redracers is like mine :)