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2008 Yamaha Raptor 250 ATV Press Intro
2008 Yamaha Raptor 250 ATV Project Build
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2008 Yamaha Raptor 250

Raptor 250 GYTR Air Filter has a billet aluminum adapter plate, so the filter is clamped to the intake unlike the stock filter with just a foam lip seal with a single wing nut attachment

Upgrading the factory air filter is something that most ATV owners do and while I was ordering the GYTR products, I went ahead and ordered their billet adapter and filter that strengthens the air filter mount and increases airflow to the engine. Installing the billet adapter was not hard, but it will take some time to get everything apart and reinstalled. The added airflow of the GYTR intake systems would help as the GYTR performance head pipe and silencer were also installed.

One issue we have with almost every model of ATV and our rider is that his lack of height causes him to be unable to lift the rear of the quad out of a mud hole. PRM was called and one of their new grab bars for the Raptor was ordered. The PRM unit follows the stock sub frame angle but then levels off, allowing our rider to be able to lift the machine where the stock grab bar continues to follow the chassis and is to high for it to be of any use for us. This is also where we ran into our first fitment issue as the grab bar contacts the end cap. This will be addressed and material will be removed from the grab bar to allow the proper clearance.

2008 Yamaha Raptor 250
2008 Yamaha Raptor 250
The PRM Products rear grab bar provides a low grab point for lifting the rear end, but there wasn't any clearance with the GYTR exhaust, which is a common issue when mix matching aftermarket components because they don't always work smoothing together with out some modifications
The Raptor 250 front brake calipers are a single piston, but we discovered that its big brother, YFZ450, dual piston brake calipers can be easily installed with the YFZ450 mounting brackets, and with these paired with Streamline Brake Lines, the Raptor 250 can now stop on a dime

The first step into the unknown on this build was the front brakes. Stock, the Raptor 250 comes equipped with single piston calipers and we feel that stopping power is equally important as the increased power and speed. The addition of YFZ450 dual piston calipers were added for braking that will stop on a dime and hand you back change! The swap was a direct bolt on; all that was required was YFZ450 calipers and mounting brackets. The remainder of the front spindle assembly and rotor were retained from the Raptor. The rear caliper is the exact same unit that is found on the YFZ 450, and it provided plenty of stopping power.

2008 Yamaha Raptor 250

Yamaha Raptor 250 front end with Lonestar +3" A-Arms paired with Elka Shocks for added stability and adjustability

Turning our attention to what we had found while racing the machine: Lonestar Racing was called for a set of their new +3 +1 Long Travel control arms. These arms boast castor and camber adjustability and are constructed of chromoly. Installation was straight forward, although I would prefer a slip style upper ball joint mount for easier camber adjustments. The arms came complete with everything needed to install them including directions and a lifetime warranty, something we may just need racing the GNCC series. The extra width will help stabilize the Raptor at high speeds and allow for better cornering. With a 4-1 rim, we will be at 45 inches wide. Elka suspension has backed almost every build we have ever done, and while we do not get the shocks for free, we do get the best customer service and support from them whether it be a call from our shop or trackside at a race. Their Long Travel shocks for the LSR arms are a piece of work, offering us high and low speed adjustability, which should help us dial in the new set up. Being that many of us will, for the first time, be taking the Raptor to the Nationals, more adjustment is a huge benefit as we learn what works best.
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