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2008 Yamaha Raptor 250 ATV Press Intro
2008 Yamaha Raptor 250 ATV Project Build
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With the machine now a bare skeleton, I turned my attention first to the frame. 5 months of racing and riding had shown no cracks to the frame; however, from experience, I saw a few areas that I felt needed beefing up, first of which was near the steering stem. In all, 11 gussets were welded in to strengthen the chassis for the racing that lay ahead. The frame, swing arm and steering stem were then powder coated white to help our machine stand out.

Now here is where I will draw fire from the manufacture as I think they went a bit too light on the chassis. That lightweight and “lightest in its class” numbers have to come from somewhere and a light frame is certainly one way of accomplishing those numbers. The frame in size is in between a TRX90 and a Blaster. I do like the round tube construction, but durability in my opinion will be a major concern especially with the motocross riders out there. I also know that we push these machines a heck of a lot further than what Yamaha designed it for, and we all know this models is not being touted as a race machine but face it, this model will be out in force at tracks all over this country. So, without bashing the manufacturer, you will need to pay attention to the chassis if you intend to race this machine.
2008 Yamaha Raptor 250 ATV
The Yamaha Raptor 250 comes with standard plastic skid plates to protect the engine and rear swing-arm, and these plates are actually fairly durable, but for racing applications these skid plates needed to be replaced with complete coverage aluminum skid plates

2008 Yamaha Raptor 250

Yamaha GYTR Raptor 250 Aluminum Chassis Skid plate

Assembly began on the race machine while we started adding some protection to our practice quad. Just like most stock machines, the protection included, is minimal at best. For general riding, the factory installed plastic skid plates are fine, but for more aggressive trails, more is needed. With the factory chassis skid plate removed, you can see just how vulnerable the engine is. A GYTR chassis skid plate was added to offer us more protection and as you can see, it has fended off many a rock as this skid plate was previously installed on our machine. The fit was perfect and installation a snap. Access holes to all drain bolts line up and are easily reached. The swing arm protection would be again provided by GYTR and everything fit like a glove. The GYTR products may be a tad bit higher priced than other aftermarket products, but having parts that fit correctly, is a huge plus in my book.

2008 Yamaha Raptor 250
2008 Yamaha Raptor 250
Yamaha GYTR Aluminun Swing Arm Skid Plate
Yamaha GYTR Aluminum Nerf Bars

Next on the list was nerf bars for the Raptor 250, and during our build they were few and far between, so GYTR was again Johnny on the spot and again, perfect fit and finish as they mounted easily. Black or Blue nets are available. For added protection up front, a GYTR MX bumper was acquired to replace the small factory unit. These come either bare aluminum or powder-coated black.

2008 Yamaha Raptor 250
2008 Yamaha Raptor 250
The GYTR Nerf Bars were easy to install and provide excellent leg protection with large webbing and thick aluminum tubing
The Yamaha GYTR Front Bumper makes it much easier to the lift the Raptor 250 and provides added protection
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