New ATV Clymer Manual
2001-2005 Honda TRX250EX Sportrax
Overland Park, KS (1/12/06) - This new
Clymer titles covers the Honda TRX250EX Sportrax from
2001-2005. The M215 includes 307 pages, color wiring diagrams
and hundreds of original photographs and illustrations.
The ISBN for this new title is 0-89287-988-2, the UPC
code for this title is 0 2418579882-8 and the retail
price is $31.95.
The chapter breakdown for this title is as follows:
QUICK REFERENCE DATA
CHAPTER ONE | GENERAL INFORMATION
Manual organization | Warnings, cautions and notes |
Safety | Serial numbers | Fasteners | Shop supplies
| Tools | Precision measuring tools | Electrical system
fundamentals | Basic service methods | Storage | Specifications
CHAPTER TWO | TROUBLESHOOTING
Water damage | Engine operating requirements | Engine
will not start | Poor idle speed performance | Poor
medium and high speed performance | Electrical testing
| Starting system | Charging system | Ignition system
| Lighting system | Fuel system | Engine overheating
| Engine | Engine noises | Cylinder leakdown test |
Clutch | Transmission | Final drive | Handling | Frame
noise | Brakes
CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list | Maintenance schedule | Tires and
wheels | Battery | Engine oil and filter | Final drive
gearcase oil | Control cable lubrication | General lubrication
| Air and fuel system | Brake system | Spark arrestor
| Suspension | Fasteners | Valve clearance | Engine
compression test | Spark plug | Ignition timing | Idle
speed adjustment | Specifications
CHAPTER FOUR | ENGINE TOP END
Cylinder head cover | Rocker arms, pushrods and cylinder
head | Valves and valve components | Cylinder | Piston
and piston rings | Camshaft | Specifications
CHAPTER FIVE | ENGINE LOWER END
Engine removal/installation | Oil cooler | Alternator
cover | Flywheel and starter gears | Gearshift linkage
| Oil pump | Oil screen and strainer | Crankcase and
crankshaft | Engine break-in | Specifications
CHAPTER SIX | CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover | Clutch release mechanism | Centrifugal
clutch and primary drive gear | Change clutch | Specifications
CHAPTER SEVEN | TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission overhaul | Reverse idle gear assembly |
Transmission inspection | Internal shift mechanism |
Reverse selector cable replacement | Specifications
CHAPTER EIGHT | FUEL, AIR AND EXHAUST SYSTEMS
Carburetor | Carburetor adjustments | Throttle housing
| Throttle cable replacement | Choke cable replacement
| Fuel tank | Fuel valve | Air box | Exhaust system
| Specifications
CHAPTER NINE | ELECTRICAL SYSTEM
Electrical component replacement | Electrical connectors
| Battery negative terminal | Charging system | Alternator
| Ignition system | Starter | Starter relay | Starter
relay | Diode | Lighting system | Switches | Fuse |
Specifications
CHAPTER TEN | WHEELS, HUBS AND TIRES
Front wheel | Front hub | Rear wheel | Rear hub | Tires
| Specifications
CHAPTER ELEVEN | FRONT SUSPENSION AND STEERING
Handlebar | Steering shaft | Tie rods | Steering knuckle
| Control arms | Ball joint replacement | Shock absorbers
| Specifications
CHAPTER TWELVE | REAR AXLE, SUSPENSION AND FINAL DRIVE
Shock absorber | Rear axle | Final drive | Driveshaft
| Swing arm | Specifications
CHAPTER THIRTEEN | BRAKES
Brake service | Front brake pads | Front brake caliper
| Front master cylinder | Brake hose replacement | Brake
fluid draining | Brake bleeding | Rear brake drum |
Rear brake pedal and cable | Rear brake lever/parking
brake cable | Specifications
CHAPTER FOURTEEN | BODY
Retaining clips | Retaining tabs | Seat | Side covers
| Fuel tank cover | Front fender | Front and rear guards
| Rear fender | Footpegs and mud guards | Handlebar
cover
INDEX
.
WIRING DIAGRAMS
www.clymer.com
1-800-262-1954
| 
