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ATV Brake System Maintenance - Rotor, Caliper,

ATV Brake System Inspection, Maintenance, and Rebuild Tips

ATV Brake System Links
ATV Brake Caliper Rebuild
ATV Brake Calipers
Stopping your ATV is paramount over going fast, or you will only go fast once, which is why a properly functioning brake system is important. Routine inspection and maintenance on your ATV’s brake system is critical to riding safety, and your brakes should be inspected before each ride because over time your brake pads will need to be replaced. Depending on your riding conditions, brake pads could last for years, or need to be replaced monthly, which is why routine inspection is so important.

Beyond the brake pads, proper brake fluid level is also extremely important, and should be checked as well before every ride. Most sport ATVs are equipped with a front brake master cylinder mounted on the handlebars along with a rear brake master cylinder, which is usually mounted on the side of the rear sub-frame. The front master cylinder has a sight window for checking your brake fluid for easy inspection. To properly check the fluid, the master cylinder must be level, so this may require re-adjusting the master cylinder to determine the actual fluid level.

ATV Brake Master Cylinder
ATV Brake Master Cylinder

ATV Front Brake Master Cylinder with sight window for checking the brake fluid and the top can be easily removed with just 2 screws to add fluid or inspect the brake fluid

The Rear ATV Brake Master Cylinder attaches to the brake pedal and the fluid reservoir is mounted above it normally behind or the fenders or tucked along the sub-frame

The rear master cylinder is normally a clear small cylinder, which is similar in size to a small pill bottle. It is typically clear with fill levels indicated on the side of the cylinder, but again the reservoir must be level to properly determine the fluid level.

The fluid level may be fine, but the color is also important. The brake fluid is typically a yellowish / clear fluid, but if it turns brown or has a burnt smell, the brake fluid was boiled at one point and will not be as effective in the future. It will be prone to breaking down and boiling, which prevents the brake fluid from engaging the brake pads to stop your ATV. If you are an aggressive rider and have ever temporarily lost your brakes during a ride due to boiling your brake fluid, I highly recommend switching to a high grade synthetic brake fluid because they have higher boiling points than conventional brake fluid. It is very important that you drain out all the old brake fluid before switching to a new brand or synthetic because the different fluids can interact with each other and cause even more issues.

ATV Brake Master Cylinder
ATV Brake Master Cylinder

Stock ATV Brake Lines

Steel Braided ATV Brake Lines
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