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ATV Brake System Maintenance - Rotor, Caliper,

ATV Brake System Inspection, Maintenance, and Rebuild Tips
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ATV Front Brake Caliper & Rotor
ATV Front Brake Caliper & Rotor
Finally, we have the calipers, pads, and rotors. These items work together to bring your ATV to a stop, so they all need to be inspected routinely as well. The rotors come in various shapes and sizes, but a bent rotor will not allow your brakes to work because they will press your pad back into the caliper and prevent maximum stopping power. A quick spin of the wheel while watching your brake pads or caliper for movement will quickly let you know if your rotor is bent. If you find your rotor is bent, it should be replaced before your next ride.

When inspecting your rotor, you will also be able to tell if your brake pads need to be replaced as well, and I suggest keeping a spare set of brake pads on the shelf for the front and rear because they will eventually need to be replaced, and it is better to have them ready for installation when the day arrives.

Rear ATV brake rotors
Rear ATV brake rotors

Rear ATV brake rotors are prone to damage from debris on the trails such as rocks and logs, so it is important to ride with a skidplate when riding in harsh conditions to help prevent bending a rotor

Besides, routine brake maintenance, over time, your actual brake caliper will need to be rebuilt or replaced, but considering the expense, it would be much more economical to just rebuild your calipers for many more years of use without the additional expense, so we have provided a step by step ATV brake caliper disassembly article for those do it yourself riders, which can save you even more money and gain a better understanding of your ATV’s braking system in the process.

In Review, here are the five major ATV brake system components and their functionality

Brake Master Cylinder - Holds the brake fluid and when operated by your brake lever / pedal pumps pressurized brake fluid to the brake caliper to make it operate

Brake Lines - carries the brake fluid from the master cylinder to the brake caliper

Brake Caliper - Houses the pressurized brake fluid and when applied, forces a piston out of the caliper to contact the brake pad, which in turn forces the pads to squeeze the brake rotor.

Brake Rotor – This item is connected to your front hub or rear axle assembly (rear Brake Hub) and is what the brake pads contact when pressure is applied to the system via the brake lever(s)

Brake pads - These two pads are made of either sintered metal or organic compounds and are held in place by two sliders in the brake caliper housing and provide friction from the force of the system to stop your ATV.

All of these components work in harmony to bring your ATV to a stop, so routine maintenance of all these items are critical to proper ATV riding safety.

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